Alamo 00761808C, A96B, FC-0015, FC-0016 Assembly Procedure for T

MAINTENANCE

A96B 03/06 Maintenance Section 5-15

MAINTENANCE

Assembly Procedure for T - BOX

Assembly can be accomplished by reversing the disassembly procedure. Figure Mnt-R-0119.

Step I.

Install spacer (4), gear (3), and bearing cones (8) onto shaft. If any shims were present between gear and

bearing or gear and spacer always reinstall at same location. Make sure that all parts are fully slated.

Step II.

Press new bearing cups into side caps (2).

Step III.

Assemble side cap (2) which was against the gear onto main housing using same shim pack as when

disassembled. If shim pack is not available use.030 inches of total shim thickness. Install capscrews and

tighten to recommended torque. Inst all three shaft assembly into housing with gear against the first side cap.

Step IV.

Assemble second side cap (2) onto main housing (7) using same shim pack as when disassembled or if not

available use.030 inch shim between cap and housing. Install capscrews (12) and tighten.

Step V.

Check bearing adjustment on rolling torque on cross shaft. If end play exists in shaft, shims must be removed

from side cap or cap opposite gear (3). Proper rolling torque should be 10 to 12 inch pounds. If preload is to

tight shims must be added under side cap opposite gear.

Step VI.

Input Hub Assembly

Press bearing cups into hub making sure they are fully seated. Press bearing cone onto shaft properly seated

against shaft shou lder. Assem ble shaft into hub (12), add second be aring cone and gear. Apply a thin coat of

Liquid Lock (suc h as Locktite #270) to the sh aft threads. Asse mble adjusting nut and tig hten to insure that all

parts are seated. Then loosen the adjusting nut until a rolling torque of 10 to 12 inch pounds is reached. Insert

cotter pin through shaft and adjusting nut. Bend cotter pin ends around radial surface of nut. Do Not Bend

Cotter Over End of Shaft.

Step VII.

Assemble input hub into main housing using same shim pack as when disassembled. If not available use.020

inch shim to start. Install capscrews and tighten to recommended torque.