Baldor 15H, Inverter Control Section 3 Receiving & Installation

Section 3Receiving & Installation

Receiving & Installation 3-1MN715

Receiving & Inspection When you receive your control, there are several things you should do immediately.

1. Observe the condition of the shipping container and report any damage

immediately to the commercial carrier that delivered your control.

2. Verify that the control you received is the same as listed on your purchase

order.

3. If the control is to be stored for several weeks before use, be sure that it is

stored in a location that conforms to published storage specifications. (Refer to

Section 6 of this manual).

Physical Installation The mounting location of the control is important. It should be installed in an area that is

protected from direct sunlight, corrosives, harmful gases or liquids, dust, metallic

particles, and vibration.

Several other factors should be carefully evaluated when selecting a location for

installation:

1. For effective cooling and maintenance, the control should be mounted on a

smooth, non-flammable vertical surface. Table 3-1 lists the Watts Loss ratings

for enclosure sizing.

2. At least two inches clearance must be provided on all sides for airflow.

3. Front access must be provided to allow the control cover to be opened or

removed for service and to allow viewing of the Keypad Display.

4. Altitude derating. Up to 3300 feet (1000 meters), no derating required. Above

3300 feet, derate peak output current by 2% for each 1000 feet above 3300

feet.

5. Temperature derating. Up to 40°C, no derating required. Above 40°C, derate

peak output current by 2% per °C above 40°C.

Maximum ambient is 55°C.

Table 3-1 Series 15H Watts Loss Ratings

Enclosure Size 230VAC 460VAC 575VAC

2.5kHz PWM 8.0kHz PWM 2.5kHz PWM 8.0kHz PWM 2.5kHz PWM 8.0kHz PWM

A, B and B2 14 Watts/

Amp 17 Watts/

Amp 17 Watts/

Amp 26 Watts/

Amp 18 Watts/

Amp 28 Watts/

Amp

C, C2, D, D2, E and F 12 Watts/

Amp 15 Watts/

Amp 15 Watts/

Amp 23Watts/

Amp 19Watts/

Amp 29 Watts/

Amp

G15 Watts/

Amp 19Watts/

Amp

H15 Watts/

Amp

Contents

Main Table of Contents Page Page Page Quick Start Guide Overview Quick Start Procedure Section 2 Overview CE Compliance Limited Warranty Safety Notice Page Section 3 Receiving & Installation Receiving & Inspection Physical Installation Table 3-1 Series 15H Watts Loss Ratings Control Installation Optional Remote Keypad Installation Electrical Installation Figure 3-1 Recommended System Grounding Page AC Main Circuit Power Disconnect Protective Devices Receiving & Installation 3-7MN715 Table 3-3 460VAC Controls (3 Phase) Wire Size and Protection Devices 3-8 Receiving & Installation MN715 Table 3-4 Receiving & Installation 3-9MN715 Figure 3-2 Series 15H Control See recommended Terminal Tightening Torques in Section 6. Table 3-5 Control Board Jumpers AC Line Connections Figure 3-3 Control Transformer Identification Control Transformer Figure 3-4 Configuring the Control Transformer Terminal Block for 380 - 400VAC (Size G) * 3 Phase Installation Figure 3-5 3 Phase AC Power Connections Table 3-6 Single Phase Rating Wire Size and Protection Devices - 230 VAC Controls* Table 3-7 Single Phase Rating Wire Size and Protection Devices - 460 VAC Controls* Size A, B and B2 Single Phase Power Installation Figure 3-6 Size A, B & B2 Single Phase 230/460VAC Power Connections Size C2 Single Phase Power Installation Figure 3-7 Figure 3-8 Size C2 Single Phase 230/460VAC Power Connections Size C and D Single Phase Power Installation Figure 3-9 Jumper Configuration Figure 3-10 Size C & D Single Phase 230/460VAC Power Connections Figure 3-11 Jumper Configuration Figure 3-12 Size D2 Single Phase 230/460VAC Power Connections Figure 3-13 Jumper Configuration Figure 3-14 Size E Single Phase 230/460VAC Power Connections Figure 3-15 Jumper Configuration Figure 3-16 Size F Single Phase 230/460VAC Power Connections Motor Brake Connections Motor Connections Figure 3-17 Motor Connections M-Contactor Figure 3-18 M-Contactor Diagram 3-20 Receiving & Installation MN715 Optional Dynamic Brake Hardware See recommended Terminal Tightening Torques in Section 6. Electrical Installation Figure 3-19 DB Terminal Identification Figure 3-20 Wiring for RGA Assembly E or W suffix Table 3-8 Dynamic Brake Wire Size for RGA, RBA and RTA Assemblies Selection of Operating Mode Figure 3-23 Control Signal Connections Figure 3-24 Analog Inputs Page Keypad Operating Mode Figure 3-25 Keypad Control Connection Diagram 3-26 Receiving & Installation MN715 Standard Run 3 Wire Operating Mode Figure 3-26 Standard Run 3-Wire Connection Diagram Receiving & Installation 3-27MN715 15 Speed 2-Wire Operating Mode Figure 3-27 15 Speed 2-Wire Control Connection Diagram Table 3-9 Switch Truth Table for 15 Speed, 2 Wire Control Mode 3-28 Receiving & Installation MN715 Fan Pump 2 Wire Operating Mode Figure 3-28 Fan Pump, 2 Wire Control Connection Diagram Table 3-10 Speed Select Table Fan Pump, 2 Wire Receiving & Installation 3-29MN715 Fan Pump 3 Wire Operating Mode Figure 3-29 Fan Pump, 3 Wire Control Connection Diagram Table 3-11 Speed Select Table Fan Pump, 3 Wire 3-30 Receiving & Installation MN715 3 Speed Analog 2 Wire Operating Mode Figure 3-30 3 Speed Analog, 2 Wire Control Connection Diagram Table 3-12 Speed Select Table 3 Speed Analog, 2 Wire Receiving & Installation 3-31MN715 3 Speed Analog 3 Wire Operating Mode Figure 3-31 3 Speed Analog, 3 Wire Control Connection Diagram Table 3-13 Speed Select Table 3 Speed Analog, 3 Wire 3-32 Receiving & Installation MN715 Electronic Pot 2 Wire Operating Mode Figure 3-32 EPOT, 2 Wire Control Connection Diagram Table 3-14 Speed Select Table Receiving & Installation 3-33MN715 Electronic Pot 3 Wire Operating Mode Figure 3-33 EPOT, 3 Wire Control Connection Diagram Process Operating Mode Figure 3-34 Process Mode Connection Diagram Table 3-15 Process Mode Input Signal Compatibility External Trip Input Figure 3-35 Motor Temperature Relay Opto-Isolated Inputs Figure 3-36 Opto-Input Connections (Using Internal Supply) Section 1 General Information Figure 3-37 Opto-Input Connections (Using External Supply) * * * Opto Inputs Closing to Ground Opto Inputs Closing to +VCC * * Digital Outputs Figure 3-39 Opto-Output Equivalent Circuit Relay Outputs Figure 3-40 Relay Output Connections Pre-Operation Checklist Power Up Procedure Section 4 Programming and Operation Programming & Operation 4-1MN715 Overview Figure 4-1 Keypad Indicator Lights Keypad Display - Display Mode Adjusting Display Contrast Display Screens Program Mode Parameter Blocks Access for Programming 4-4 Programming & Operation MN715 Changing Parameter Values when Security Code Not Used Reset Parameters to Factory Settings Initialize New Software EEPROM Operation Examples Operating the Control from the Keypad 4-8 Programming & Operation MN715 Speed Adjustment using Local Speed Reference Speed Adjustment Using Arrow Keys Security System Changes Changing Parameter Values with a Security Code in Use Programming & Operation 4-11MN715 Security System Access Timeout Parameter Change 4-12 Programming & Operation MN715 Parameter Definitions LEVEL 1 BLOCKS LEVEL 2 BLOCKS Programming & Operation 4-13MN715 Table 4-1 Parameter Block Definitions Level 1 Figure 4-2 S-Curve Examples (40% S and Ccurve) 4-14 Programming & Operation MN715 Programming & Operation 4-15MN715 Note: 4-16 Programming & Operation MN715 Programming & Operation 4-17MN715 Figure 4-3 Volts/Hertz Profile 4-18 Programming & Operation MN715 Table 4-2 Parameter Block Definitions Level 2 Programming & Operation 4-19MN715 4-20 Programming & Operation MN715 Programming & Operation 4-21MN715 4-22 Programming & Operation MN715 Section 5 Troubleshooting No Keypad Display - Display Contrast Adjustment 5-2 Troubleshooting MN715 How to Access Diagnostic Information Initialize New Software EEPROM EEPROM procedure shown in Section 4 of this manual. How to Access the Fault Log How to Clear the Fault Log Table 5-1 Fault Messages Troubleshooting 5-5MN715 Power Base ID Table 5-2 Power Base ID - Series 15H 5-6 Troubleshooting MN715 Troubleshooting 5-7MN715 5-8 Troubleshooting MN715 Electrical Noise Considerations Relay and Contactor Coils Figure 5-1 AC and DC Coil Noise Suppression Wires between Controls and Motors Special Drive Situations Section 6 Specifications and Product Data Specifications: Operating Conditions: Keypad Display: Control Specifications: Analog Inputs: (2 Inputs) Analog Outputs: (2 Outputs) Digital Inputs: (9 Inputs) Digital Outputs: (2 Opto Isolated Outputs) (2 Relay Outputs) Diagnostic Indications: Ratings Specifications and Product Data 6-5MN715 Ratings Series 15H Stock Products 6-6 Specifications and Product Data MN715 Ratings Series 15H Custom Control Specifications and Product Data 6-7MN715 Ratings Series 15H Custom Control w/Internal DB Transistor 6-8 Specifications and Product Data MN715 Terminal Tightening Torque Specifications Table 6-4 Series 15H Stock Products 230 VAC Power TB1 Ground Control J1 B+/R1; B+; B; or R2 D1/D2 230 VAC Specifications and Product Data 6-9MN715 Terminal Tightening Torque Specifications Continued 460 VAC Power TB1 Ground Control J1 B+/R1; B+; B; or R2 D1/D2 460 VAC 6-10 Specifications and Product Data MN715 Terminal Tightening Torque Specifications Continued Specifications and Product Data 6-11MN715 575 VAC Power TB1 Ground Control J1 B+/R1; B+; B; or R2 D1/D2 575 VAC 6-12 Specifications and Product Data MN715 Mounting Dimensions Size A Control Air Outlet Specifications and Product Data 6-13MN715 Size B Control Air Outlet 1.12 Dia. (28.45 mm) 0.88 Dia. (22.35 mm) Size B2 Control 1.12 Dia. (28.45 mm) Cutout for through wall mounting 0.280 (7mm) Dia. hole through wall 4 Places Air Outlet Specifications and Product Data 6-15MN715 Size C Control 6-16 Specifications and Product Data MN715 Size C2 Control Air Outlet Specifications and Product Data 6-17MN715 Size C2 Control ThroughWall Mounting 6-18 Specifications and Product Data MN715 Size D Control Specifications and Product Data 6-19MN715 Size D2 Control 6-20 Specifications and Product Data MN715 Size D2 Control ThroughWall Mounting Specifications and Product Data 6-21MN715 Size E Control 6-22 Specifications and Product Data MN715 Size F Control Standard Regen & NonRegen NonRegen with DC Link Inductor Specifications and Product Data 6-23MN715 Size G Control 6-24 Specifications and Product Data MN715 Size G2 Control Specifications and Product Data 6-25MN715 Size G+ Control Outlet Grills (2) Inlet Grills (8) 6-26 Specifications and Product Data MN715 Size H Control Air Outlet Grills (3) Inlet Grills (13) Appendix A Dynamic Braking (DB) Hardware Table A-1 Page Page RGA Assemblies Table A-2 Dynamic Braking Resistor Assemblies (RGA) RBA Assemblies Table A-3 Dynamic Braking Assemblies (RBA) RTA Assemblies Table A-4 Dynamic Braking Transistor Assemblies (RTA) Appendix B Appendix B-1MN715 Parameter Values Table B-1 Parameter Block Values Level 1 B-2 Appendix MN715 Table B-1 Parameter Block Values Level 1 Appendix B-3MN715 Table B-1 Parameter Block Values Level 1 B-4 Appendix MN715 Table B-2 Parameter Block Values Level 2 Appendix B-5MN715 Table B-2 Parameter Block Values Level 2 B-6 Appendix MN715 Page Remote Keypad Mounting Template Note: Template may be distorted due to reproduction. BALDOR ELECTRIC COMPANY P.O. Box 2400 Ft. Smith, AR 729022400 (479) 6464711 Fax (479) 6485792 Baldor Electric Company MN715 Printed in USA 9/03 C&J10000