Baldor 15H, Inverter Control Appendix A

Appendix A

Appendix A-1MN715

Dynamic Braking (DB) Hardware

Whenever a motor is abruptly stopped or forced to slow down quicker than if allowed to

coast to a stop, the motor becomes a generator. This energy appears on the DC Bus and

must be dissipated using dynamic braking hardware. Dynamic braking (DB) hardware

can be a resistor or transistor load. Table A-1 provides a matrix of DB turn ON and turn

OFF voltages.

Table A-1

Parameter Description Control Input Voltage

Nominal Voltage 230VAC 460VAC 575VAC

Overvoltage Fault (Voltage exceeded) 400VDC 800VDC 992VDC

DB ON Voltage 381VDC 762VDC 952VDC

DB UTP *388VDC 776VDC 970VDC

DB OFF Voltage 375VDC 750VDC 940VDC

* DBUTP (DB Upper Tolerance Peak) +1.02x 2

ǸxV

L*L

Braking torque and time should not exceed the available drive braking torque and time

rating. The drive braking torque is limited to the available peak current and peak current

time rating of the control. If the peak current or peak current time limit is exceeded during

braking, the control may trip on an over voltage or a regen power fault. Selecting an

oversized control or a line regenerative control should be considered in these cases.

Selection Procedure

1. Calculate the watts to be dissipated using the following formulas for the

appropriate load type.

2. Identify the control model number and determine which braking hardware is

required based on the model number suffix: E, EO, ER, MO or MR.

3. Select appropriate braking hardware from Baldor 501 Catalog or Tables A-2,

A-3 and A-4.

Hoisting Load Calculations

1. Calculate braking duty cycle:

Duty Cycle +LoweringTime

Total Cycle Time

2. Calculate braking watts to be dissipated in dynamic braking resistors:

Watts +duty cycle lbs FPM efficiency

44

where: lbs = weight of load

FPM = Feet Per Minute

efficiency = mechanical efficiency

i.e., 95% = 0.95

Contents

Main Table of Contents Page Page Page Quick Start Guide Overview Quick Start Procedure Section 2 Overview CE Compliance Limited Warranty Safety Notice Page Section 3 Receiving & Installation Receiving & Inspection Physical Installation Table 3-1 Series 15H Watts Loss Ratings Control Installation Optional Remote Keypad Installation Electrical Installation Figure 3-1 Recommended System Grounding Page AC Main Circuit Power Disconnect Protective Devices Receiving & Installation 3-7MN715 Table 3-3 460VAC Controls (3 Phase) Wire Size and Protection Devices 3-8 Receiving & Installation MN715 Table 3-4 Receiving & Installation 3-9MN715 Figure 3-2 Series 15H Control See recommended Terminal Tightening Torques in Section 6. Table 3-5 Control Board Jumpers AC Line Connections Figure 3-3 Control Transformer Identification Control Transformer Figure 3-4 Configuring the Control Transformer Terminal Block for 380 - 400VAC (Size G) * 3 Phase Installation Figure 3-5 3 Phase AC Power Connections Table 3-6 Single Phase Rating Wire Size and Protection Devices - 230 VAC Controls* Table 3-7 Single Phase Rating Wire Size and Protection Devices - 460 VAC Controls* Size A, B and B2 Single Phase Power Installation Figure 3-6 Size A, B & B2 Single Phase 230/460VAC Power Connections Size C2 Single Phase Power Installation Figure 3-7 Figure 3-8 Size C2 Single Phase 230/460VAC Power Connections Size C and D Single Phase Power Installation Figure 3-9 Jumper Configuration Figure 3-10 Size C & D Single Phase 230/460VAC Power Connections Figure 3-11 Jumper Configuration Figure 3-12 Size D2 Single Phase 230/460VAC Power Connections Figure 3-13 Jumper Configuration Figure 3-14 Size E Single Phase 230/460VAC Power Connections Figure 3-15 Jumper Configuration Figure 3-16 Size F Single Phase 230/460VAC Power Connections Motor Brake Connections Motor Connections Figure 3-17 Motor Connections M-Contactor Figure 3-18 M-Contactor Diagram 3-20 Receiving & Installation MN715 Optional Dynamic Brake Hardware See recommended Terminal Tightening Torques in Section 6. Electrical Installation Figure 3-19 DB Terminal Identification Figure 3-20 Wiring for RGA Assembly E or W suffix Table 3-8 Dynamic Brake Wire Size for RGA, RBA and RTA Assemblies Selection of Operating Mode Figure 3-23 Control Signal Connections Figure 3-24 Analog Inputs Page Keypad Operating Mode Figure 3-25 Keypad Control Connection Diagram 3-26 Receiving & Installation MN715 Standard Run 3 Wire Operating Mode Figure 3-26 Standard Run 3-Wire Connection Diagram Receiving & Installation 3-27MN715 15 Speed 2-Wire Operating Mode Figure 3-27 15 Speed 2-Wire Control Connection Diagram Table 3-9 Switch Truth Table for 15 Speed, 2 Wire Control Mode 3-28 Receiving & Installation MN715 Fan Pump 2 Wire Operating Mode Figure 3-28 Fan Pump, 2 Wire Control Connection Diagram Table 3-10 Speed Select Table Fan Pump, 2 Wire Receiving & Installation 3-29MN715 Fan Pump 3 Wire Operating Mode Figure 3-29 Fan Pump, 3 Wire Control Connection Diagram Table 3-11 Speed Select Table Fan Pump, 3 Wire 3-30 Receiving & Installation MN715 3 Speed Analog 2 Wire Operating Mode Figure 3-30 3 Speed Analog, 2 Wire Control Connection Diagram Table 3-12 Speed Select Table 3 Speed Analog, 2 Wire Receiving & Installation 3-31MN715 3 Speed Analog 3 Wire Operating Mode Figure 3-31 3 Speed Analog, 3 Wire Control Connection Diagram Table 3-13 Speed Select Table 3 Speed Analog, 3 Wire 3-32 Receiving & Installation MN715 Electronic Pot 2 Wire Operating Mode Figure 3-32 EPOT, 2 Wire Control Connection Diagram Table 3-14 Speed Select Table Receiving & Installation 3-33MN715 Electronic Pot 3 Wire Operating Mode Figure 3-33 EPOT, 3 Wire Control Connection Diagram Process Operating Mode Figure 3-34 Process Mode Connection Diagram Table 3-15 Process Mode Input Signal Compatibility External Trip Input Figure 3-35 Motor Temperature Relay Opto-Isolated Inputs Figure 3-36 Opto-Input Connections (Using Internal Supply) Section 1 General Information Figure 3-37 Opto-Input Connections (Using External Supply) * * * Opto Inputs Closing to Ground Opto Inputs Closing to +VCC * * Digital Outputs Figure 3-39 Opto-Output Equivalent Circuit Relay Outputs Figure 3-40 Relay Output Connections Pre-Operation Checklist Power Up Procedure Section 4 Programming and Operation Programming & Operation 4-1MN715 Overview Figure 4-1 Keypad Indicator Lights Keypad Display - Display Mode Adjusting Display Contrast Display Screens Program Mode Parameter Blocks Access for Programming 4-4 Programming & Operation MN715 Changing Parameter Values when Security Code Not Used Reset Parameters to Factory Settings Initialize New Software EEPROM Operation Examples Operating the Control from the Keypad 4-8 Programming & Operation MN715 Speed Adjustment using Local Speed Reference Speed Adjustment Using Arrow Keys Security System Changes Changing Parameter Values with a Security Code in Use Programming & Operation 4-11MN715 Security System Access Timeout Parameter Change 4-12 Programming & Operation MN715 Parameter Definitions LEVEL 1 BLOCKS LEVEL 2 BLOCKS Programming & Operation 4-13MN715 Table 4-1 Parameter Block Definitions Level 1 Figure 4-2 S-Curve Examples (40% S and Ccurve) 4-14 Programming & Operation MN715 Programming & Operation 4-15MN715 Note: 4-16 Programming & Operation MN715 Programming & Operation 4-17MN715 Figure 4-3 Volts/Hertz Profile 4-18 Programming & Operation MN715 Table 4-2 Parameter Block Definitions Level 2 Programming & Operation 4-19MN715 4-20 Programming & Operation MN715 Programming & Operation 4-21MN715 4-22 Programming & Operation MN715 Section 5 Troubleshooting No Keypad Display - Display Contrast Adjustment 5-2 Troubleshooting MN715 How to Access Diagnostic Information Initialize New Software EEPROM EEPROM procedure shown in Section 4 of this manual. How to Access the Fault Log How to Clear the Fault Log Table 5-1 Fault Messages Troubleshooting 5-5MN715 Power Base ID Table 5-2 Power Base ID - Series 15H 5-6 Troubleshooting MN715 Troubleshooting 5-7MN715 5-8 Troubleshooting MN715 Electrical Noise Considerations Relay and Contactor Coils Figure 5-1 AC and DC Coil Noise Suppression Wires between Controls and Motors Special Drive Situations Section 6 Specifications and Product Data Specifications: Operating Conditions: Keypad Display: Control Specifications: Analog Inputs: (2 Inputs) Analog Outputs: (2 Outputs) Digital Inputs: (9 Inputs) Digital Outputs: (2 Opto Isolated Outputs) (2 Relay Outputs) Diagnostic Indications: Ratings Specifications and Product Data 6-5MN715 Ratings Series 15H Stock Products 6-6 Specifications and Product Data MN715 Ratings Series 15H Custom Control Specifications and Product Data 6-7MN715 Ratings Series 15H Custom Control w/Internal DB Transistor 6-8 Specifications and Product Data MN715 Terminal Tightening Torque Specifications Table 6-4 Series 15H Stock Products 230 VAC Power TB1 Ground Control J1 B+/R1; B+; B; or R2 D1/D2 230 VAC Specifications and Product Data 6-9MN715 Terminal Tightening Torque Specifications Continued 460 VAC Power TB1 Ground Control J1 B+/R1; B+; B; or R2 D1/D2 460 VAC 6-10 Specifications and Product Data MN715 Terminal Tightening Torque Specifications Continued Specifications and Product Data 6-11MN715 575 VAC Power TB1 Ground Control J1 B+/R1; B+; B; or R2 D1/D2 575 VAC 6-12 Specifications and Product Data MN715 Mounting Dimensions Size A Control Air Outlet Specifications and Product Data 6-13MN715 Size B Control Air Outlet 1.12 Dia. (28.45 mm) 0.88 Dia. (22.35 mm) Size B2 Control 1.12 Dia. (28.45 mm) Cutout for through wall mounting 0.280 (7mm) Dia. hole through wall 4 Places Air Outlet Specifications and Product Data 6-15MN715 Size C Control 6-16 Specifications and Product Data MN715 Size C2 Control Air Outlet Specifications and Product Data 6-17MN715 Size C2 Control ThroughWall Mounting 6-18 Specifications and Product Data MN715 Size D Control Specifications and Product Data 6-19MN715 Size D2 Control 6-20 Specifications and Product Data MN715 Size D2 Control ThroughWall Mounting Specifications and Product Data 6-21MN715 Size E Control 6-22 Specifications and Product Data MN715 Size F Control Standard Regen & NonRegen NonRegen with DC Link Inductor Specifications and Product Data 6-23MN715 Size G Control 6-24 Specifications and Product Data MN715 Size G2 Control Specifications and Product Data 6-25MN715 Size G+ Control Outlet Grills (2) Inlet Grills (8) 6-26 Specifications and Product Data MN715 Size H Control Air Outlet Grills (3) Inlet Grills (13) Appendix A Dynamic Braking (DB) Hardware Table A-1 Page Page RGA Assemblies Table A-2 Dynamic Braking Resistor Assemblies (RGA) RBA Assemblies Table A-3 Dynamic Braking Assemblies (RBA) RTA Assemblies Table A-4 Dynamic Braking Transistor Assemblies (RTA) Appendix B Appendix B-1MN715 Parameter Values Table B-1 Parameter Block Values Level 1 B-2 Appendix MN715 Table B-1 Parameter Block Values Level 1 Appendix B-3MN715 Table B-1 Parameter Block Values Level 1 B-4 Appendix MN715 Table B-2 Parameter Block Values Level 2 Appendix B-5MN715 Table B-2 Parameter Block Values Level 2 B-6 Appendix MN715 Page Remote Keypad Mounting Template Note: Template may be distorted due to reproduction. BALDOR ELECTRIC COMPANY P.O. Box 2400 Ft. Smith, AR 729022400 (479) 6464711 Fax (479) 6485792 Baldor Electric Company MN715 Printed in USA 9/03 C&J10000