Baldor 15H, Inverter Control AC Main Circuit Power Disconnect , Protective Devices

3-6 Receiving & Installation MN715

AC Main Circuit

Power Disconnect A power disconnect should be installed between the input power service and the control

for a fail safe method to disconnect power. The control will remain in a powered-up

condition until all input power is removed from the control and the internal bus voltage is

depleted.

Protective Devices Recommended fuse sizes are based on the following:

115% of maximum continuous current for time delay.

150% of maximum continuous current for Fast or Very Fast action.

Note: These general size recommendations do not consider harmonic currents or

ambient temperatures greater than 40°C.

Be sure a suitable input power protection device is installed. Use the recommended

circuit breaker or fuses listed in tables 3-2 through 3-4 (Wire Size and Protection

Devices). Input and output wire size is based on the use of copper conductor wire rated

at 75 °C. The table is specified for NEMA B motors.

Circuit Breaker: 1 phase, thermal magnetic.

Equal to GE type THQ or TEB for 230VAC

3 phase, thermal magnetic.

Equal to GE type THQ or TEB for 230VAC or

Equal to GE type TED for 460VAC and 575VAC.

Fast Action Fuses: 230VAC, Buss KTN

460VAC, Buss KTS to 600A (KTU for 601 to 1200A)

575VAC, Buss KTS TO 600A (KTU for 601 to 1200A)

Very Fast Action: 230VAC, Buss JJN

460VAC, Buss JJS

575VAC, Buss JJS

Time Delay Fuses: 230VAC, Buss FRN

460VAC, Buss FRS to 600A (KLU for 601 to 1200A)

575VAC, Buss FRS to 600A (KLU for 601 to 1200A)

Wire Size and Protection DevicesTable 3-2 230VAC Controls (3 Phase) Wire Size and Protection Devices

Control Rating Input Breaker Input Fuse (Amps) Wire Gauge

Amps HP Input Breaker

(Amps) Fast Acting Time Delay AWG mm2

3 0.75 5 4 14 2.5

4 1 6 5 14 2.5

7 2 10 9 14 2.5

10 3 15 12 14 2.5

16 5 25 20 12 3.31

22 7.5 30 30 10 5.26

28 10 40 45 35 8 8.37

42 15 60 70 60 6 13.3

54 20 70 80 70 6 13.3

68 25 90 100 90 4 21.2

80 30 100 125 110 3 26.7

104 40 150 175 150 1 42.4

130 50 175 200 175 1/0 53.5

145 60 200 225 200 2/0 67.4

192 75 250 300 250 4/0 107.0

Note: All wire sizes are based on 75°C copper wire. Higher temperature smaller gauge wire may be used per NEC

and local codes. Recommended fuses/breakers are based on 40°C ambient, maximum continuous control

output current and no harmonic current.

Contents

Main Table of Contents Page Page Page Quick Start Guide Overview Quick Start Procedure Section 2 Overview CE Compliance Limited Warranty Safety Notice Page Section 3 Receiving & Installation Receiving & Inspection Physical Installation Table 3-1 Series 15H Watts Loss Ratings Control Installation Optional Remote Keypad Installation Electrical Installation Figure 3-1 Recommended System Grounding Page AC Main Circuit Power Disconnect Protective Devices Receiving & Installation 3-7MN715 Table 3-3 460VAC Controls (3 Phase) Wire Size and Protection Devices 3-8 Receiving & Installation MN715 Table 3-4 Receiving & Installation 3-9MN715 Figure 3-2 Series 15H Control See recommended Terminal Tightening Torques in Section 6. Table 3-5 Control Board Jumpers AC Line Connections Figure 3-3 Control Transformer Identification Control Transformer Figure 3-4 Configuring the Control Transformer Terminal Block for 380 - 400VAC (Size G) * 3 Phase Installation Figure 3-5 3 Phase AC Power Connections Table 3-6 Single Phase Rating Wire Size and Protection Devices - 230 VAC Controls* Table 3-7 Single Phase Rating Wire Size and Protection Devices - 460 VAC Controls* Size A, B and B2 Single Phase Power Installation Figure 3-6 Size A, B & B2 Single Phase 230/460VAC Power Connections Size C2 Single Phase Power Installation Figure 3-7 Figure 3-8 Size C2 Single Phase 230/460VAC Power Connections Size C and D Single Phase Power Installation Figure 3-9 Jumper Configuration Figure 3-10 Size C & D Single Phase 230/460VAC Power Connections Figure 3-11 Jumper Configuration Figure 3-12 Size D2 Single Phase 230/460VAC Power Connections Figure 3-13 Jumper Configuration Figure 3-14 Size E Single Phase 230/460VAC Power Connections Figure 3-15 Jumper Configuration Figure 3-16 Size F Single Phase 230/460VAC Power Connections Motor Brake Connections Motor Connections Figure 3-17 Motor Connections M-Contactor Figure 3-18 M-Contactor Diagram 3-20 Receiving & Installation MN715 Optional Dynamic Brake Hardware See recommended Terminal Tightening Torques in Section 6. Electrical Installation Figure 3-19 DB Terminal Identification Figure 3-20 Wiring for RGA Assembly E or W suffix Table 3-8 Dynamic Brake Wire Size for RGA, RBA and RTA Assemblies Selection of Operating Mode Figure 3-23 Control Signal Connections Figure 3-24 Analog Inputs Page Keypad Operating Mode Figure 3-25 Keypad Control Connection Diagram 3-26 Receiving & Installation MN715 Standard Run 3 Wire Operating Mode Figure 3-26 Standard Run 3-Wire Connection Diagram Receiving & Installation 3-27MN715 15 Speed 2-Wire Operating Mode Figure 3-27 15 Speed 2-Wire Control Connection Diagram Table 3-9 Switch Truth Table for 15 Speed, 2 Wire Control Mode 3-28 Receiving & Installation MN715 Fan Pump 2 Wire Operating Mode Figure 3-28 Fan Pump, 2 Wire Control Connection Diagram Table 3-10 Speed Select Table Fan Pump, 2 Wire Receiving & Installation 3-29MN715 Fan Pump 3 Wire Operating Mode Figure 3-29 Fan Pump, 3 Wire Control Connection Diagram Table 3-11 Speed Select Table Fan Pump, 3 Wire 3-30 Receiving & Installation MN715 3 Speed Analog 2 Wire Operating Mode Figure 3-30 3 Speed Analog, 2 Wire Control Connection Diagram Table 3-12 Speed Select Table 3 Speed Analog, 2 Wire Receiving & Installation 3-31MN715 3 Speed Analog 3 Wire Operating Mode Figure 3-31 3 Speed Analog, 3 Wire Control Connection Diagram Table 3-13 Speed Select Table 3 Speed Analog, 3 Wire 3-32 Receiving & Installation MN715 Electronic Pot 2 Wire Operating Mode Figure 3-32 EPOT, 2 Wire Control Connection Diagram Table 3-14 Speed Select Table Receiving & Installation 3-33MN715 Electronic Pot 3 Wire Operating Mode Figure 3-33 EPOT, 3 Wire Control Connection Diagram Process Operating Mode Figure 3-34 Process Mode Connection Diagram Table 3-15 Process Mode Input Signal Compatibility External Trip Input Figure 3-35 Motor Temperature Relay Opto-Isolated Inputs Figure 3-36 Opto-Input Connections (Using Internal Supply) Section 1 General Information Figure 3-37 Opto-Input Connections (Using External Supply) * * * Opto Inputs Closing to Ground Opto Inputs Closing to +VCC * * Digital Outputs Figure 3-39 Opto-Output Equivalent Circuit Relay Outputs Figure 3-40 Relay Output Connections Pre-Operation Checklist Power Up Procedure Section 4 Programming and Operation Programming & Operation 4-1MN715 Overview Figure 4-1 Keypad Indicator Lights Keypad Display - Display Mode Adjusting Display Contrast Display Screens Program Mode Parameter Blocks Access for Programming 4-4 Programming & Operation MN715 Changing Parameter Values when Security Code Not Used Reset Parameters to Factory Settings Initialize New Software EEPROM Operation Examples Operating the Control from the Keypad 4-8 Programming & Operation MN715 Speed Adjustment using Local Speed Reference Speed Adjustment Using Arrow Keys Security System Changes Changing Parameter Values with a Security Code in Use Programming & Operation 4-11MN715 Security System Access Timeout Parameter Change 4-12 Programming & Operation MN715 Parameter Definitions LEVEL 1 BLOCKS LEVEL 2 BLOCKS Programming & Operation 4-13MN715 Table 4-1 Parameter Block Definitions Level 1 Figure 4-2 S-Curve Examples (40% S and Ccurve) 4-14 Programming & Operation MN715 Programming & Operation 4-15MN715 Note: 4-16 Programming & Operation MN715 Programming & Operation 4-17MN715 Figure 4-3 Volts/Hertz Profile 4-18 Programming & Operation MN715 Table 4-2 Parameter Block Definitions Level 2 Programming & Operation 4-19MN715 4-20 Programming & Operation MN715 Programming & Operation 4-21MN715 4-22 Programming & Operation MN715 Section 5 Troubleshooting No Keypad Display - Display Contrast Adjustment 5-2 Troubleshooting MN715 How to Access Diagnostic Information Initialize New Software EEPROM EEPROM procedure shown in Section 4 of this manual. How to Access the Fault Log How to Clear the Fault Log Table 5-1 Fault Messages Troubleshooting 5-5MN715 Power Base ID Table 5-2 Power Base ID - Series 15H 5-6 Troubleshooting MN715 Troubleshooting 5-7MN715 5-8 Troubleshooting MN715 Electrical Noise Considerations Relay and Contactor Coils Figure 5-1 AC and DC Coil Noise Suppression Wires between Controls and Motors Special Drive Situations Section 6 Specifications and Product Data Specifications: Operating Conditions: Keypad Display: Control Specifications: Analog Inputs: (2 Inputs) Analog Outputs: (2 Outputs) Digital Inputs: (9 Inputs) Digital Outputs: (2 Opto Isolated Outputs) (2 Relay Outputs) Diagnostic Indications: Ratings Specifications and Product Data 6-5MN715 Ratings Series 15H Stock Products 6-6 Specifications and Product Data MN715 Ratings Series 15H Custom Control Specifications and Product Data 6-7MN715 Ratings Series 15H Custom Control w/Internal DB Transistor 6-8 Specifications and Product Data MN715 Terminal Tightening Torque Specifications Table 6-4 Series 15H Stock Products 230 VAC Power TB1 Ground Control J1 B+/R1; B+; B; or R2 D1/D2 230 VAC Specifications and Product Data 6-9MN715 Terminal Tightening Torque Specifications Continued 460 VAC Power TB1 Ground Control J1 B+/R1; B+; B; or R2 D1/D2 460 VAC 6-10 Specifications and Product Data MN715 Terminal Tightening Torque Specifications Continued Specifications and Product Data 6-11MN715 575 VAC Power TB1 Ground Control J1 B+/R1; B+; B; or R2 D1/D2 575 VAC 6-12 Specifications and Product Data MN715 Mounting Dimensions Size A Control Air Outlet Specifications and Product Data 6-13MN715 Size B Control Air Outlet 1.12 Dia. (28.45 mm) 0.88 Dia. (22.35 mm) Size B2 Control 1.12 Dia. (28.45 mm) Cutout for through wall mounting 0.280 (7mm) Dia. hole through wall 4 Places Air Outlet Specifications and Product Data 6-15MN715 Size C Control 6-16 Specifications and Product Data MN715 Size C2 Control Air Outlet Specifications and Product Data 6-17MN715 Size C2 Control ThroughWall Mounting 6-18 Specifications and Product Data MN715 Size D Control Specifications and Product Data 6-19MN715 Size D2 Control 6-20 Specifications and Product Data MN715 Size D2 Control ThroughWall Mounting Specifications and Product Data 6-21MN715 Size E Control 6-22 Specifications and Product Data MN715 Size F Control Standard Regen & NonRegen NonRegen with DC Link Inductor Specifications and Product Data 6-23MN715 Size G Control 6-24 Specifications and Product Data MN715 Size G2 Control Specifications and Product Data 6-25MN715 Size G+ Control Outlet Grills (2) Inlet Grills (8) 6-26 Specifications and Product Data MN715 Size H Control Air Outlet Grills (3) Inlet Grills (13) Appendix A Dynamic Braking (DB) Hardware Table A-1 Page Page RGA Assemblies Table A-2 Dynamic Braking Resistor Assemblies (RGA) RBA Assemblies Table A-3 Dynamic Braking Assemblies (RBA) RTA Assemblies Table A-4 Dynamic Braking Transistor Assemblies (RTA) Appendix B Appendix B-1MN715 Parameter Values Table B-1 Parameter Block Values Level 1 B-2 Appendix MN715 Table B-1 Parameter Block Values Level 1 Appendix B-3MN715 Table B-1 Parameter Block Values Level 1 B-4 Appendix MN715 Table B-2 Parameter Block Values Level 2 Appendix B-5MN715 Table B-2 Parameter Block Values Level 2 B-6 Appendix MN715 Page Remote Keypad Mounting Template Note: Template may be distorted due to reproduction. BALDOR ELECTRIC COMPANY P.O. Box 2400 Ft. Smith, AR 729022400 (479) 6464711 Fax (479) 6485792 Baldor Electric Company MN715 Printed in USA 9/03 C&J10000