Viper Service Manual

Table 38

Step

Action

3.Remove the splash panel. See “BRIX Setup Menu” on page 32.

4.Turn the Product/BRIX valve 90 degrees clockwise to shutoff product to the barrel.

5.Place a large waste container under the dispense valve and drain as much product as possible from the barrel.

6.When the pressure in the barrel drops, from the Barrel Maintenance menu, press the PURGE button to repressurize the barrel with CO2. As product level lowers in the barrel, partially close the valve to avoid spurting.

7.Disconnect the BIB from the unit.

Flushing the System of Syrup

Sanitizing the Barrel

NOTE: The unit should be sanitized every 180 days by a qualified service technician following the sanitizer manufacturer’s recommendations.

After emptying the barrel, the barrel should be flushed of product before pro- ceeding with the sanitizing procedure. Perform the procedure in Table 39.

 

Table 39

 

 

Step

Action

 

 

 

 

1.

Fill a clean 5-gallon pail with plain water.

 

 

2.

Connect a sanitizing fitting (p/n cc 28688) to the BIB connector. Put the con-

 

nector in the bucket of water.

 

 

3.

Make sure the Product/BRIX valve is in the BRIX position.

 

 

4.

Hold a waste container under the brix tube to collect syrup from the syrup line

 

and open the manual syrup flow valve (see Figure 27) to start filling the syrup

 

line with plain water. Continue to hold the manual syrup flow valve open until

 

clean water starts coming out of the BRIX tube.

 

 

5.

Release the manual syrup flow valve and turn the Product/BRIX valve to the

 

Product position.

 

 

6.

Open the manual water flow valve (see Figure 27) to start filling the barrel with

 

water. At the same time, open the faceplate relief valve until water comes out.

 

 

7.

When the barrel is full, press the SPIN button on the Barrel Status menu, while

 

highlighting the appropriate barrel. This starts the scraper blade. Allow blade

 

to operate for fifteen seconds.

 

 

8.

Turn barrel OFF by pressing the OFF button.

 

 

9.

Place a waste container under the barrel dispensing valve. Open the dispens-

 

ing valve and dispense all wash water from the barrel. When the pressure in

 

the barrel drops, from the Barrel Maintenance menu, press the PURGE button

 

to re-pressurize the barrel with CO2. As the wash water level lowers in the bar-

 

rel, partially close the valve to avoid spurting.

 

 

10.

Perform rear barrel seal replacement. See “Barrel Motor Seal Replacement”

 

on page 51.

 

 

11.

Perform inspection and replacement of scraper blades. See “Inspecting and

 

Replacing Scraper Blades” on page 44.

 

 

12.

Perform a leak test on the barrel. See “Motor Seal Leak Test” on page 53.

 

 

 

 

 

 

Sanitize the syrup system and barrel by performing the procedure shown in Table 40.

© 2010, IMI Cornelius Inc.

- 47 -

Publication Number: 621360041TBSER

Page 53
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Cornelius 3 service manual Flushing the System of Syrup Sanitizing the Barrel, Product position

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