Manuals / Emerson / Computer Equipment / Switch

Emerson Static Transfer Switch Input Junction Box, PS211005 Rev, Recommended Location for

Models: Static Transfer Switch

1 152

Download 152 pages 63.42 Kb

Page 50

Image 50

Installation Drawings

Figure 29 Outline drawing for input junction box

Recommended Location for

Power Terminal Block

Customer Connection of Input

Power Raceway(by others)

3-Phase, 3-Wire Plus Ground

Location of

Factory-Supplied

Input Power

Cable Assembly

INPUT JUNCTION BOX

Diameter hole

NOTES:

1.Two junction boxes are supplied, one for each input.

2.Cable(s) are factory-supplied to connect the junction box to the input busbars. See electrical field connections drawing for location.

3.Parallel cables are used on 400A and 600A units.

PS211005 Rev. 0

Input Junction Box

			Dimensional Data - Inches (mm)
Rating									Wire Size Range
Rating	A	B	C	D	E	F	G	H	Wire Size Range

100A	16 (406)	14 (356)	6 (152)	17-1/2 (445)	12 (305)	16-3/4 (426)	5/16 (8)	1 (25)	#6 AWG to #2/0 AWG

250A - 600A	16 (406)	30 (762)	6 (152)	33 (830)	10 (254)	32 (813)	7/16 (11)	3 (76)	(2) #6 AWG to (2)
250A - 600A	16 (406)	30 (762)	6 (152)	33 (830)	10 (254)	32 (813)	7/16 (11)	3 (76)	500 kcmil
									500 kcmil

Page 50

Image 50

Emerson Static Transfer Switch user manual Input Junction Box, PS211005 Rev, Recommended Location for, Power Terminal Block

Contents

For Business-Critical Continuity Liebert Static Transfer SwitchAC Power Page 1.0 SAFETY PRECAUTIONS 2.0 UNPACKING AND INSPECTIONS TABLE OF CONTENTSIMPORTANT SAFETY INSTRUCTIONS OVERVIEW OF MANUAL 9.0 THEORY OF OPERATION 7.0 INSTALLATION DRAWINGS 8.0 INTRODUCTION TO LIEBERT STS2 OPERATIONS11.0 ALARM AND FAULTS 13.0 LIEBERT STS2 TOUCH SCREEN DISPLAY 15.0 SPECIFICATIONS12.0 COMMUNICATION INTERFACES INPUT CONTACT ISOLATOR SETTINGS RECORD 16.0 EVENT MESSAGE HELP TEXT 17.0 MAINTENANCESUPPORT INFORMATION PROGRAMMABLE RELAY BOARD SETTINGS RECORD 17.2 Testing the Liebert STS2 17.3 Changing the Air FilterFIGURES TABLES IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONSOVERVIEW OF MANUAL 1.0 SAFETY PRECAUTIONS Read this entire manual before installing and operating the unit2.0 UNPACKING AND INSPECTIONS 2.1 External Inspections2.2 Unloading and Handling 2.2.2 Unit Preparation 2.3 Internal Inspections2.2.1 Handling Considerations 3.3 Operating Environment 3.1 Recommended Minimum Service Clearances3.2 Heat Output 3.0 LOCATION CONSIDERATIONS3.4 Altitude Figure 1 Recommended derating for high altitude operation4.1 Leveling and Anchoring the Unit to the Floor 4.2 Leveling of the Static Switch Without Anchoring4.3 Leveling and Anchoring the Static Switch Using Floor Stand 4.0 LOCATING THE LIEBERT STS25.1 Input And Output Power Connections 5.0 POWER AND CONTROL WIRINGInput/output conduit plate specifications 5.2 Input Junction Box Installation-OptionalFigure 3 Typical static transfer switch one-line diagram Power and Control Wiring Input junction box dimensionsInput junction box terminal wire size range #6 to #2/0 AWG5.4 Control Wiring Connections 5.3 System GroundingRemote source selection terminal block 5.5 Remote Source Selection Wiring5.6 Power Supply 6.0 OPTIONS 6.1 Programmable Relay Board6.2 Optimized Transfer Programmable relay board pinout6.5 Comms Board 6.3 Distribution Cabinet With I-Line Panelboard-100-600A Units Only6.4 Input Contact Isolator Board 6.6 Liebert IntelliSlot Web/485 Card With Adapter6.8 Remote Source Selection 6.9 Key Lockout Switch6.7 LED Display 6.10 Redundant Output Breaker6.13 Seismic Floor Stand 6.11 Input Junction Boxes and Cables6.12 Seismic Floor Anchors 7.0 INSTALLATION DRAWINGS Figure 5 Outline drawing 100 - 250 amp Liebert STS2PS211400 Installation DrawingsFigure 6 Outline drawing 400 - 600 amp Liebert STS2 PS211800 Installation DrawingsFigure 7 Outline drawing 800 - 1000 amp Liebert STS2 PS211101 Rev Installation Drawings PS211401Installation Drawings PS211801FRONT Installation DrawingsFigure 11 Seismic anchor SYSTEM SEISMIC ANCHORING, FIGURESYSTEM SEISMIC ANCHORING, FIGURE Installation DrawingsFRONT Figure 12 Seismic anchor drawing 400 - 600 amp Liebert STS2FRONT Installation DrawingsFigure 13 Seismic anchor drawing 800 - 1000 amp Liebert STS2 SYSTEM SEISMIC ANCHORING, FIGUREFRONT VIEW ONE-LINE DIAGRAMInstallation Drawings Figure 14 Electrical field connectionsInstallation Drawings PS212101FRONT VIEW ONE-LINE DIAGRAM SECTION A-AInstallation Drawings drawing 400 - 600 amp Liebert STS2 with single output breakerInstallation Drawings PS212401breaker DrawingsInstallation Drawings PS212801Installation Drawings Figure 20 Liebert STS2 non-automatic circuit breaker schedulePS213000 Rev CONTROL WIRINGInstallation Drawings FRONT VIEW WITH FRONT DOOR REMOVEDPS213800 CONTROL WIRINGInstallation Drawings FRONT VIEW WITH FRONT DOOR REMOVEDSee Note Page “NO CUSTOMER CONNECTION” Figure 25 Control wiring for the input contact isolator board optionInstallation Drawings J51 INPUT CONTACT ISOLATOR BOARD 02-810012-XXPS213002PS213003 Figure 26 Control wiring for comms boardCOMMS BOARD TB3 TB3 TB2 DB-9J3PS213006 Rev 1. RS-232 communication through DB9 connectorFront View DB9 Connector Detail A3-Phase, 3-Wire Plus Ground Power Terminal BlockCustomer Connection of Input Power Racewayby others Location of Factory-Supplied Input Power Cable AssemblyRESET ALARMInstallation Drawings MIMICPS211002 Rev Installation DrawingsFigure 31 LED display PS215000 REV. NO Figure 32 Installation drawing, seismic floor stand 100-250AInstallation Drawings stand Installation DrawingsPS215001 Rev FRONT LEFT ISOMETRIC VIEW Figure 34 Installation drawing, seismic floor stand 100-250AInstallation Drawings RIGHT SIDE VIEWPS215003 Rev Figure 35 Installation drawing, seismic floor stand 100-250AInstallation Drawings PS216000 Rev.0 HARDWARE TORQUE CHARTInstallation HEIGHT TABLEPS216001 Rev Figure 37 Installation drawing, seismic floor stand 400-600AInstallation Drawings PS216002 Rev Figure 38 Installation drawing, seismic floor stand 400-600AInstallation Drawings PS216003 Rev Figure 39 Installation drawing, seismic floor stand 400-600AInstallation Drawings PS217000 Rev Figure 40 Installation drawing, seismic floor stand 800-1000AInstallation Drawings drawing Installation DrawingsPS217001 Rev PS217002 Rev Figure 42 Installation drawing, seismic floor stand 800-1000AInstallation Drawings PS217003 Rev Figure 43 Installation drawing, seismic floor stand 800-1000AInstallation Drawings 8.1.1 Redundancy 8.1 System Description8.0 INTRODUCTION TO LIEBERT STS2 OPERATIONS 8.1.2 Reliability and Agency Requirements 8.1.3 Factory Backup and Service Assistance8.2 Modes of Operation 8.2.1 Normal Preferred SourceFigure 44 Liebert STS2 touch screen display 8.3 Operator Controls8.2.4 Bypass 9.0 THEORY OF OPERATION 9.1.1 Liebert STS2 Static Transfer Switch9.1 General Description 9.1.2 Source Transfer9.1.5 Load Current Transfer Inhibit 9.2 Detailed Component Description9.1.4 Emergency Transfer 9.1.6 SCR Failure9.2.2 Circuit Breakers HardwareFirmware 9.2.3 SCRs9.2.6 RS-232 Port 9.2.5 Audible Alarm9.2.4 Logic Modules 10.0 OPERATING INSTRUCTIONS FOR THE TOUCH SCREEN INTERFACE 10.1 Normal System Turn-On Figure 45 Liebert STS2 touch screen displayFigure 46 Source transfer screen Settings on page10.2 Manual Transfer / Preferred Source Selection To manually select the preferred source 10.4 Maintenance Bypass10.3 Enabling Remote Source Selection Figure 47 Gate board viewing slot locations To return to the normal mode 10.4.1 Bypass Procedures for SourceTo bypass the switch for Source 10.5.2 Shutdown in Maintenance Bypass Mode 10.4.2 Bypass Procedures for Source10.5.1 Shutdown in Static Transfer Switch Mode 10.5 Normal System Shutdown11.0 ALARM AND FAULTS 11.1 Event Mask11.2.2 History Log 11.2 Event and History Logs11.2.1 Event Log 11.3 Alarm Notes 11.4 List of MessagesEvent messages Alarm and FaultsAlarm Message Description/CauseAlarm and Faults Event messages continued12.1 Using the RS-232 Port 12.0 COMMUNICATION INTERFACES12.1.1 Connecting and Using a Terminal Terminal commandsGroups Parameter 12.1.2 Configuring the Liebert STS2 via the TerminalTerminal commands Item ParameterTable 10 Value types Table 11 Group settings and valuesValue Parameter Table 11 Group settings and values continued Communication InterfacesComms Options 12.1.3 Setting Bitpacked Options with the TerminalOptions1 Comms OptionsTable 12 Binary-hexadecimal conversions Critical Option EnablingNon-Critical Option Enabling SPT 2 Putting the Terminal Command Together12.1.4 Setting Event Masks with the Terminal NO spaces are placed between each mask listed aboveExamples of Event Mask Settings Figure 48 Liebert STS2 touch screen display 13.1 Display Overview13.0 LIEBERT STS2 TOUCH SCREEN DISPLAY Click OK to save the data that you have entered 13.2 Menu OverviewFigure 49 Menus Figure 50 Keyboard and keypad displaysFigure 51 Key lockout switch Using the Optional Key Lockout SwitchUsing the Password To set or reset the password13.4 Event Controls 13.6.1 Configuration Menu13.3 Mimic Display 13.5 Event DisplayTo set the event masks User SettingsTo access the User Settings dialog box Figure 52 Event mask dialog boxFigure 53 User settings dialog box Source Set PointsTable 13 Sepoint parameters To configure the setpoints for each sourceFigure 54 Source setpoints 8. Select FREQUENCY TRIP POINT. A keypad is displayed Comm Options System SettingsTo access the System Settings menu Comm Options System Options System IDFigure 56 Modem dialog box Configuring the ModemTo configure the modem Configuring Pager Support Configuring the Input Contact Isolator SettingsTo configure the Input Contact Isolator relays Figure 57 Input contact isolator dialog boxTo configure your programmable relay boards for user defined settings Configuring the Programmable Relay Board SettingsTable 14 Standard settings for programmable relays Configuring the Liebert IntelliSlot Web/485 Card With Adapter Figure 58 Programmable relay board dialog boxTo save you communications configuration settings Liebert SiteScan ConfigurationSaving Your Communications Configurations System OptionsShunt 4-Pole Transfer SwitchIf the Liebert STS2 is connected to a PDU configured as a Wye Wye Output TransformerHistory Log 13.6.2 LogsEvent Log Figure 60 Event log13.6.5 Bypass Procedure 13.7 Cleaning the LCD Touch Screen13.6.4 Startup Procedure 13.6.3 Source Transfers14.0 OPERATING THE LIEBERT STS2 LED DISPLAY 14.1 LEDs and Buttons and Key Lockout SwitchPS211002 Rev 14.1.1 Front Panel ControlsOperating the Liebert STS2 LED Display 14.1.2 LED and Push Button DescriptionTable 15 LED and push button description 14.2 Operations 14.1.4 Key Lockout SwitchFigure 63 Key lockout switch 14.1.3 Event Controls14.2.2 Manual Transfer / Preferred Source Selection To manually select the preferred source If transfer to Source 2 is not desired 14.2.3 Maintenance BypassBypass Procedures for Source To return to the normal modeTo return to normal mode Bypass Procedures for SourceIf transfer to Source 1 is not desired When the Static Transfer Switch is operating on bypass Shutdown in Static Transfer Switch ModeShutdown in Maintenance Bypass Mode 14.2.4 Normal System Shutdown15.1.1 Frequency 15.1 System Configuration15.0 SPECIFICATIONS 15.1.2 Input/Output Voltage15.1.6 Input Surge Suppression 15.1.4 Grounding15.1.5 Electrical Requirements 15.1.7 Response Time15.2.2 Casters, Leveling and Seismic Anchoring 15.2 System Components15.2.1 Frame and Enclosure 15.2.3 Cooling15.2.6 Cable Entrance 15.2.4 Access15.2.5 Circuit Breakers 15.2.7 DoorsTable 21 MTA plug pinout 15.2.9 RS-232 Port15.2.10 Terminal Port Connections DB9 pinout15.2.11 RS-232 Interface Parameters 15.2.12 Maintenance BypassTable 23 RS-232 settings 15.2.13 Fuseless Design16.0 EVENT MESSAGE HELP TEXT Event Message Help TextEvent Message Help Text Event Message Help Text Event Message Help Text Event Message Help Text Event Message Help Text Event Message Help Text Event Message Help Text Event Message Help Text Event Message Help Text Event Message Help Text Event Message Help Text Event Message Help Text Event Message Help Text Event Message Help Text Event Message Help Text Event Message Help Text Event Message Help Text Event Message Help Text Event Message Help Text Event Message Help Text 17.1 Proper Tightening of Nuts and Bolts 17.2 Testing the Liebert STS217.0 MAINTENANCE 17.3 Changing the Air FilterSUPPORT INFORMATION PROGRAMMABLE RELAY BOARD SETTINGS RECORD Channel Channel Channel Channel Channel Channel ChannelMaintenance Channel Channel Channel PRB NotesINPUT CONTACT ISOLATOR SETTINGS RECORD Channel Channel Channel Channel Channel Channel Channel ChannelPage Ne t Ensuring The High Availability0f Mission-Critical Data And Applications ti n