Section 2 • Theory of Operation

Section 2 • Theory of Operation

1

2

3

4

5

 

 

 

 

SUCTION GAS

 

 

 

 

 

6

 

 

 

TE

 

 

 

CHECK DISCHARGE

 

 

 

 

 

 

VALVE

STOP VALVE

 

1/4” OIL CHARGING

 

 

 

 

 

 

 

 

COMPRESSOR

 

 

TE

 

 

BLEED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOTOR

 

 

 

 

1/4”

 

 

 

 

 

 

 

 

 

 

 

 

14

13

 

 

 

 

BLEED

 

 

 

 

15

 

 

 

 

 

OIL SEPARATOR

 

 

 

 

 

 

 

 

 

 

TE

 

12

 

 

 

 

 

 

 

 

 

 

FILTER

 

 

 

 

11

 

 

 

 

STANDARD SINGLE

TE

 

 

BLEED

DRAIN

 

 

OIL FILTER

 

100#

 

 

DRAIN

 

 

MOTOR

7

 

 

 

 

 

 

 

 

 

BLEED

 

 

M

 

 

 

 

 

 

 

FG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

PUMP

 

FILTER

DRAIN

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

FILTER

 

 

 

 

OPTIONAL DUAL OIL FILTERS

DRAIN

 

 

 

 

 

 

 

 

 

 

 

 

 

10

9

OPTIONAL REMOTE AIR COOLED OIL COOLER

 

VENT

 

OIL COOLER

OIL

DRAIN

DRAIN

 

STANDARD WATER COOLED OIL COOLER

Figure 2-1. Gas Compressor Unit P&ID

The gas and oil systems work in unison, but each one will be explained separately. Reference Figure 3 - Gas Compressor Unit P&ID for gas and oil flow descriptions.

Gas Flow

The gas compression process begins as processed gas enters the suction inlet (1). The processed gas flows through a stop valve (2), check valve (3) then through a suction line strainer (4) to the compressor (14). The processed gas is then pressurized through the compres- sor and discharged as high pressure gas vapor into the oil separator (13). In the oil separator, the oil is then separated from the discharged gas vapor by impinge- ment separation. The high pressure gas flows out to

the aftercooler and scrubber for cooling while the oil is pumped or syphoned back to the compressor.

Moreover, check valves (3) and (6) are provided between the oil separator to prevent gas vapor or liquid from flow- ing back to the compressor during shutdown periods.

An equalizing line is also installed between the high pressure side (oil separator) and low pressure side (suc-

tion) to allow .

Oil Life and Oil Flow

The life of the oil is directly affected by the quality of the gas. Proper separation of any liquids must be accom- plished to prevent droplets of liquid at the compressor

VSG/VSSG • Installation, Operation and Maintenance Manual •Vilter/Emerson • 35391SSG

2 – 1

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Emerson VSG, VSSG manual Theory of Operation, Gas Flow, Oil Life and Oil Flow, 1. Gas Compressor Unit P&ID