World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.2 July 2002

 

 

 

 

 

TABLE OF CONTENTS

 

 

PREFACE

 

 

P-1

 

Definitions

 

 

P-1

 

Safety

Instructions

P-2

 

Glossary of

Terms

P-3

 

Quick Start

Guide

P-6

1-0

DESCRIPTION AND SPECIFICATIONS

1-1

1-1

Component Checklist of Typical System (Package Contents)

1-1

1-2

System

Overview

1-2

2-0

INSTALLATION

2-1

2-1

Oxygen Analyzer (Probe) Installation

2-1

2-2

Intelligent Field Transmitter (IFT) Installation

2-9

2-3

Heater

Power Supply

Installation

2-14

2-4

Multiprobe Calibration

Gas Sequencer Installation

2-22

3-0

SETUP

.............................................................................................................................

 

 

3-1

3-1

Overview

 

 

3-1

3-2

Configuring

the

Analog Output

3-1

3-3

Setting

Calibration Parameters

3-1

3-4

Setting the O2 Alarm Setpoints

3-2

3-5

Configuring

Efficiency

Calculations

3-2

3-6

Configuring

the

Relay

Outputs

3-2

4-0

CALIBRATION

 

4-1

4-1

Analog

Output

Calibration

4-1

4-2

System

Calibration

4-1

5-0

GENERAL USER INTERFACE (GUI) OPERATION

5-1

5-1

Overview

 

 

5-1

5-2

Deluxe Version IFT Displays and Controls

5-2

5-3

Help Key

 

 

5-3

5-4

Status

Line

 

 

5-3

5-5

Quick Reference Chart

5-3

5-6

Main Menu

 

 

5-3

5-7

Probe Data Sub-Menu

...................................................................................................

5-3

5-8

Calibrate O2 Sub-Menu

5-4

5-9

Setup Sub-Menu

5-4

6-0

TROUBLESHOOTING

6-1

6-1

Overview

 

 

6-1

6-2

Special

Troubleshooting Notes

6-1

6-3

System

Troubleshooting

6-1

6-4

Heater

Problem

6-3

6-5

Cell

Problem

 

6-5

6-6

IFT

Problem

 

6-7

6-7

MPS Problem

 

6-8

6-8

Performance Problem

(Process Response is Suspect)

6-9

Rosemount Analytical Inc. A Division of Emerson Process Management

i

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Emerson Process Management 3000 instruction manual World Class, Table of Contents

3000 specifications

Emerson Process Management is a key player in the field of industrial automation, and one of its flagship offerings is the Emerson Process Management 3000. This system is designed to optimize production processes across a variety of industries, enhancing efficiency and ensuring robust operational performance.

One of the main features of the Emerson Process Management 3000 is its advanced control capabilities. The system employs model predictive control (MPC) technology, which allows for real-time data processing and decision-making. By predicting future trends in process variables, the MPC enables operators to adjust control parameters proactively, minimizing fluctuations and improving overall productivity.

Additionally, the Emerson 3000 integrates seamlessly with existing industrial infrastructure. This system supports a wide range of communication protocols, ensuring compatibility across various devices and sensors. Its flexibility allows companies to leverage their investment in existing technologies while upgrading to more modern control strategies.

The user interface of the Emerson Process Management 3000 is highly intuitive, featuring graphical displays that provide operators with clear visibility into process parameters. This interface is designed for ease of use, with customizable dashboards that can be tailored to meet the specific needs of the users. Training time is significantly reduced due to the straightforward design, leading to quicker onboarding for new operators.

In terms of data analytics, the Emerson 3000 also stands out. It features built-in data logging and trend analysis capabilities, empowering operators to make informed decisions based on historical and real-time data. This analytical strength helps in identifying inefficiencies and potential areas for improvement, contributing to reduced downtime and lower operational costs.

Safety is another critical characteristic of the Emerson Process Management 3000. The system includes robust safety features and compliance with various industry standards. By integrating safety into the control process, it ensures that product quality and equipment integrity are maintained, thus safeguarding both personnel and assets.

Overall, Emerson Process Management 3000 is a sophisticated control system that combines advanced technologies, user-friendly design, and robust safety features. Ideal for industries such as oil and gas, chemicals, and water treatment, it is designed to enhance operational efficiency and drive productivity in modern industrial environments.