Instruction Manual

Appendix A Rev. 3.8 July 2002

World Class 3000

PIN

WRENCH

RETAINER

OPTIONAL CERAMIC

DIFFUSION ELEMENT

SETSCREW

 

HUB

CEMENT

CEMENT

PORT

FILLET

 

VEE

DEFLECTOR

21240026

Figure A-19. Removal of Optional Diffusor

and Vee Deflector

PROBE TUBE

(NOT INCLUDED

IN KIT)

CORRUGATED

SEAL

CELL AND

FLANGE

ASSEMBLY

SOCKET HEAD

CAP SCREWS

CALIBRATION GAS

PASSAGE

g.Rub a small amount of anti-seize on both sides of new corrugated seal.

h.Assemble cell and flange assembly, corru- gated seal, and probe tube. Make sure the calibration tube lines up with the calibration gas passage in each component. Apply a small amount of anti-seize compound to screw threads and use screws to secure assembly. Torque to 55 in-lbs (4 N•m).

i.Apply anti-seize compound to threads of cell assembly, hub, and setscrews. Reinstall hub on cell assembly. Using pin spanner wrenches, torque to 10 ft-lbs (14 N•m). If applicable, reinstall vee deflector, orienting apex toward gas flow. Secure with setscrews and anti-seize compound. Torque to 25 in-lbs (2.8 N•m).

j.On systems equipped with an abrasive shield, install dust seal gaskets, with joints 180o apart.

k.Reinstall probe and gasket on stack flange. If there is an abrasive shield in the stack, make sure dust seal gaskets are in place as they enter 15o reducing cone.

l.Turn power on to electronics and monitor thermocouple output. It should stabilize at 29.3 ±0.2 mV. Set reference air flow at 2 scfh (56.6 L/hr). After probe stabilizes, calibrate probe per Instruction Bulletin applicable to your electronics package. If new components have been installed, repeat calibration after 24 hours of operation.

 

21240009

A-12 OPTIONAL CERAMIC DIFFUSION

 

Figure A-20. Cell Replacement Kit

ELEMENT REPLACEMENT

e.

If contact assembly is damaged, replace

a. General

 

contact and thermocouple according to

The diffusion element protects the cell from

 

paragraph A-13,Replacement of Contact

 

and Thermocouple Assembly.

particles in process gases. It does not nor-

 

 

mally need to be replaced because the vee

f.

Remove and discard corrugated seal. Clean

deflector protects it from particulate erosion.

 

mating faces of probe tube and retainer.

In severe environments the filter may be

 

Remove burrs and raised surfaces with

broken or subject to excessive erosion. Ex-

 

block of wood and crocus cloth. Clean

amine the diffusion element whenever re-

 

threads on retainer and hub.

moving the probe for any purpose. Replace

 

 

if damaged.

A-18 Appendices

Rosemount Analytical Inc. A Division of Emerson Process Management

Page 115 Page 117
Page 116
Image 116
Emerson Process Management 3000 instruction manual Optional Ceramic Diffusion, Element Replacement, General
Page 115 Page 117

3000 specifications

Emerson Process Management is a key player in the field of industrial automation, and one of its flagship offerings is the Emerson Process Management 3000. This system is designed to optimize production processes across a variety of industries, enhancing efficiency and ensuring robust operational performance.

One of the main features of the Emerson Process Management 3000 is its advanced control capabilities. The system employs model predictive control (MPC) technology, which allows for real-time data processing and decision-making. By predicting future trends in process variables, the MPC enables operators to adjust control parameters proactively, minimizing fluctuations and improving overall productivity.

Additionally, the Emerson 3000 integrates seamlessly with existing industrial infrastructure. This system supports a wide range of communication protocols, ensuring compatibility across various devices and sensors. Its flexibility allows companies to leverage their investment in existing technologies while upgrading to more modern control strategies.

The user interface of the Emerson Process Management 3000 is highly intuitive, featuring graphical displays that provide operators with clear visibility into process parameters. This interface is designed for ease of use, with customizable dashboards that can be tailored to meet the specific needs of the users. Training time is significantly reduced due to the straightforward design, leading to quicker onboarding for new operators.

In terms of data analytics, the Emerson 3000 also stands out. It features built-in data logging and trend analysis capabilities, empowering operators to make informed decisions based on historical and real-time data. This analytical strength helps in identifying inefficiencies and potential areas for improvement, contributing to reduced downtime and lower operational costs.

Safety is another critical characteristic of the Emerson Process Management 3000. The system includes robust safety features and compliance with various industry standards. By integrating safety into the control process, it ensures that product quality and equipment integrity are maintained, thus safeguarding both personnel and assets.

Overall, Emerson Process Management 3000 is a sophisticated control system that combines advanced technologies, user-friendly design, and robust safety features. Ideal for industries such as oil and gas, chemicals, and water treatment, it is designed to enhance operational efficiency and drive productivity in modern industrial environments.
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