World Class 3000

Instruction Manual

IB-106-300NH Rev. 4.2 July 2002

SECTION 6

TROUBLESHOOTING

6-1 OVERVIEW

 

sion circuits are employed on all field termi-

 

 

 

 

 

 

 

 

 

 

 

nations and main inputs. When fault finding,

 

 

The system troubleshooting describes how to

 

the electrical noise being generated in the

 

 

identify and isolate faults which may develop in

 

immediate circuitry of a faulty system should

 

 

the Oxygen Analyzer System. Refer to Probe,

 

be evaluated. All cable shields must be

 

 

IFT, HPS, MPS, and HART Communicator

 

connected to earth.

 

 

appendices.

c.

Loose Integrated Circuits

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The IFT uses a microprocessor and sup-

 

 

 

 

 

 

 

 

 

 

 

 

 

Install all protective equipment covers

 

 

 

 

 

 

porting integrated circuits. Should the elec-

 

 

and safety ground leads after trouble-

 

 

tronics unit receive rough handling during

 

 

shooting. Failure to replace covers

 

 

installation in a location where it is sub-

 

 

and ground leads could result in seri-

 

 

jected to severe vibration, an Integrated

 

 

ous injury or death.

 

 

Circuit (IC) could work loose. The fault find-

 

 

 

 

 

 

 

 

 

 

 

ing guides in paragraph 6-3and Table E-2

 

 

 

 

 

 

 

 

 

 

 

 

6-2 SPECIAL TROUBLESHOOTING NOTES

 

in Appendix E, show the resulting variety of

 

 

failure modes. It is recommended that all

 

 

 

 

 

 

 

 

 

 

 

 

 

a.

Grounding

 

IC's be confirmed to be fully seated before

 

 

 

troubleshooting on the system begins.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

It is essential that adequate grounding pre-

d.

Electrostatic Discharge

 

 

 

 

 

 

cautions are taken when the system is be-

 

 

 

 

 

 

 

 

ing installed. A very thorough check must

 

Electrostatic discharge can damage the IC's

6

 

 

be made at both the probe and electronics

 

 

 

 

used in the electronics unit. It is essential

 

 

 

to ensure that the grounding quality has not

 

 

 

 

 

that the user ensure he/she is at ground

 

 

 

degraded during fault finding. The system

 

 

 

 

 

potential before removing or handling the

 

 

 

provides facilities for 100% effective

 

 

 

 

 

processor board or the IC's used on it.

 

 

 

grounding and the total elimination of

 

 

 

 

ground loops.

6-3 SYSTEM TROUBLESHOOTING

 

 

b.

Electrical Noise

 

 

 

 

 

The IFT has been designed to operate in the type of environment normally found in a boiler room or control room. Noise suppres-

The status line of the GUI equipped IFT will dis- play one of ten conditions. The system status displays will be displayed one at a time in prior- ity sequence, as indicated in Table 6-1.

Rosemount Analytical Inc. A Division of Emerson Process Management

Troubleshooting 6-1

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Emerson Process Management 3000 Section Troubleshooting, Special Troubleshooting Notes, System Troubleshooting
Page 84 Page 86

3000 specifications

Emerson Process Management is a key player in the field of industrial automation, and one of its flagship offerings is the Emerson Process Management 3000. This system is designed to optimize production processes across a variety of industries, enhancing efficiency and ensuring robust operational performance.

One of the main features of the Emerson Process Management 3000 is its advanced control capabilities. The system employs model predictive control (MPC) technology, which allows for real-time data processing and decision-making. By predicting future trends in process variables, the MPC enables operators to adjust control parameters proactively, minimizing fluctuations and improving overall productivity.

Additionally, the Emerson 3000 integrates seamlessly with existing industrial infrastructure. This system supports a wide range of communication protocols, ensuring compatibility across various devices and sensors. Its flexibility allows companies to leverage their investment in existing technologies while upgrading to more modern control strategies.

The user interface of the Emerson Process Management 3000 is highly intuitive, featuring graphical displays that provide operators with clear visibility into process parameters. This interface is designed for ease of use, with customizable dashboards that can be tailored to meet the specific needs of the users. Training time is significantly reduced due to the straightforward design, leading to quicker onboarding for new operators.

In terms of data analytics, the Emerson 3000 also stands out. It features built-in data logging and trend analysis capabilities, empowering operators to make informed decisions based on historical and real-time data. This analytical strength helps in identifying inefficiencies and potential areas for improvement, contributing to reduced downtime and lower operational costs.

Safety is another critical characteristic of the Emerson Process Management 3000. The system includes robust safety features and compliance with various industry standards. By integrating safety into the control process, it ensures that product quality and equipment integrity are maintained, thus safeguarding both personnel and assets.

Overall, Emerson Process Management 3000 is a sophisticated control system that combines advanced technologies, user-friendly design, and robust safety features. Ideal for industries such as oil and gas, chemicals, and water treatment, it is designed to enhance operational efficiency and drive productivity in modern industrial environments.
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