World Class 3000

Instruction Manual

Appendix D Rev. 2.4 July 1998

SERVICE AND NORMAL MAINTENANCE

D-5 OVERVIEW

This section describes service and routine maintenance of the MPS 3000 Multiprobe Cali- bration Gas Sequencer. Replacement parts re- ferred to are available from Rosemount. Refer to Table D-3for part numbers and ordering information.

Install all protective equipment covers and safety ground leads after equip- ment repair or service. Failure to in- stall covers and ground leads could result in serious injury or death.

D-6 FUSE REPLACEMENT

Power supply (58, Figure D-6)contains two identical 1 amp fuses (3). Perform the following procedure to check or replace a fuse.

Disconnect and lock out power before working on any electrical components.

e.Remove two screws (39) and washers (38) holding the terminal cover (37). Remove the terminal cover.

f.Tag and remove wires from terminals 1 and 4 or 5 of the transformer in the power supply (58).

g.Remove two nuts (60) and washers (59) from the screws holding the power supply (58). Remove the power supply.

h.Mount the new power supply onto the screws with two nuts (60) and washers (59).

Make sure the ground wires are connected

D

to the upper mounting screw.

 

i.Reconnect the wires removed in step f.

j.Install the terminal cover (37) with two screws (38) and washers (39).

k.Connect the 24V connector to J11 on the termination board (34).

l.Close and secure the inner cover (16) with two captive screws. Close and secure the outer cover (15) with two captive screws.

a.Turn off power to the system.

b.Unscrew top of fuseholder (40) and remove the fuse. Refer to Table D-3for replacement fuse specifications. After checking or re- placing a fuse, reinstall top of fuseholder.

D-8 SOLENOID VALVE REPLACEMENT

An MPS 3000 will always have a HI GAS sole- noid (63, Figure D-6)and a LOW GAS solenoid

(64)mounted to the manifold (11). Each probe will also have a solenoid valve (9) mounted on the manifold.

D-7 POWER SUPPLY REPLACEMENT

Disconnect and lock out power before working on any electrical components.

a.Turn off power to the system.

b.Loosen two captive screws holding the MPS cover (15, Figure D-6). Open the MPS cover.

c.Loosen two captive screws holding the inner cover (16). Lower the inner cover.

d.Disconnect the 24V connector from J11 on the termination board (34).

Disconnect and lock out power before working on any electrical components.

a.Turn off power to the system.

b.Loosen two captive screws holding the MPS cover (15, Figure D-6). Open the MPS cover.

c.Loosen two captive screws holding the inner cover (16). Lower the inner cover.

d.Disconnect the HI GAS (J17), LOW GAS (J18), or Probe (J13-J16) plug from its re- ceptacle on the termination board (34).

Rosemount Analytical Inc. A Division of Emerson Process Management

Appendices D-7

Page 143
Image 143
Emerson Process Management 3000 instruction manual Solenoid Valve Replacement

3000 specifications

Emerson Process Management is a key player in the field of industrial automation, and one of its flagship offerings is the Emerson Process Management 3000. This system is designed to optimize production processes across a variety of industries, enhancing efficiency and ensuring robust operational performance.

One of the main features of the Emerson Process Management 3000 is its advanced control capabilities. The system employs model predictive control (MPC) technology, which allows for real-time data processing and decision-making. By predicting future trends in process variables, the MPC enables operators to adjust control parameters proactively, minimizing fluctuations and improving overall productivity.

Additionally, the Emerson 3000 integrates seamlessly with existing industrial infrastructure. This system supports a wide range of communication protocols, ensuring compatibility across various devices and sensors. Its flexibility allows companies to leverage their investment in existing technologies while upgrading to more modern control strategies.

The user interface of the Emerson Process Management 3000 is highly intuitive, featuring graphical displays that provide operators with clear visibility into process parameters. This interface is designed for ease of use, with customizable dashboards that can be tailored to meet the specific needs of the users. Training time is significantly reduced due to the straightforward design, leading to quicker onboarding for new operators.

In terms of data analytics, the Emerson 3000 also stands out. It features built-in data logging and trend analysis capabilities, empowering operators to make informed decisions based on historical and real-time data. This analytical strength helps in identifying inefficiencies and potential areas for improvement, contributing to reduced downtime and lower operational costs.

Safety is another critical characteristic of the Emerson Process Management 3000. The system includes robust safety features and compliance with various industry standards. By integrating safety into the control process, it ensures that product quality and equipment integrity are maintained, thus safeguarding both personnel and assets.

Overall, Emerson Process Management 3000 is a sophisticated control system that combines advanced technologies, user-friendly design, and robust safety features. Ideal for industries such as oil and gas, chemicals, and water treatment, it is designed to enhance operational efficiency and drive productivity in modern industrial environments.