World Class 3000

Instruction Manual

Appendix A Rev. 3.8

July 2002

A

6

7

8

9

1

2

4

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

3

 

10

 

 

 

21240012

1.

Snubber Diffusion Element

6.

Gasket [4.0 in. (102 mm) x 4.0 in. x 0.12 in. (3 mm)]

2.

Socket Hd Cap Screw [0.25 in.-28 x 0.063 (16 mm)]

7.

Fillister Hd Screw [8-32 x 0.5 in. (12.7 mm)]

3.

Cell and Flange Assembly

8.

Cover Head Assembly

4.

Corrugated Seal

9.

Hose Clamp

5.

Probe Tube Assembly

10.

Lockwasher (#8 Split)

 

 

11.

Heater Strut Assembly

Figure A-24. Oxygen Analyzer (Probe), Cross-Sectional View

e.Slide assembled probe junction box and in- ner probe assembly into probe tube. To align calibration gas tube with correspond- ing hole in backplate (A, B, Figure A-1),in- sert aligning tool (included in probe disassembly kit, P/N 3535B42G01) through hole in backplate and into calibration gas tube, while sliding the heater strut into the probe tube. Secure with screws. Reinstall hoses and probe junction box cover.

f.Power up system. Monitor thermocouple output. It should stabilize at set point ±0.2 mV. Recalibrate probe per Instruction Bulle- tin applicable to your electronics package.

A-15 CALIBRATION GAS AND REFERENCE AIR

LINES FOR HIGH TEMPERATURE - CORROSIVE ENVIRONMENT OPERATION

A high temperature, corrosive environment kit is available when the probe is exposed to these types of operating conditions. The kit includes stainless steel tubing and teflon fittings for in- side the probe junction box. The kit part number is 4843B93G01.

a. Installation Procedure

Use heat resistant gloves and clothing when removing probe junc- tion box and inner probe assembly. Do not attempt to work on these com- ponents until they have cooled to room temperature. Probe components can be as hot as 800°F (427°C). This can cause severe burns.

Disconnect and lock out power before working on any electrical components. There is voltage up to 115 Vac.

1.Disconnect and lock out power to digi- tal electronics. Using heat resistant gloves and clothing, remove probe cover. Squeezing tabs on hose clamps, remove hoses from probe junction box (Figure A-21).

Rosemount Analytical Inc. A Division of Emerson Process Management

Appendices A-23

Page 120 Page 122
Page 121
Image 121
Emerson Process Management 3000 instruction manual Figure A-24. Oxygen Analyzer Probe, Cross-Sectional View
Page 120 Page 122

3000 specifications

Emerson Process Management is a key player in the field of industrial automation, and one of its flagship offerings is the Emerson Process Management 3000. This system is designed to optimize production processes across a variety of industries, enhancing efficiency and ensuring robust operational performance.

One of the main features of the Emerson Process Management 3000 is its advanced control capabilities. The system employs model predictive control (MPC) technology, which allows for real-time data processing and decision-making. By predicting future trends in process variables, the MPC enables operators to adjust control parameters proactively, minimizing fluctuations and improving overall productivity.

Additionally, the Emerson 3000 integrates seamlessly with existing industrial infrastructure. This system supports a wide range of communication protocols, ensuring compatibility across various devices and sensors. Its flexibility allows companies to leverage their investment in existing technologies while upgrading to more modern control strategies.

The user interface of the Emerson Process Management 3000 is highly intuitive, featuring graphical displays that provide operators with clear visibility into process parameters. This interface is designed for ease of use, with customizable dashboards that can be tailored to meet the specific needs of the users. Training time is significantly reduced due to the straightforward design, leading to quicker onboarding for new operators.

In terms of data analytics, the Emerson 3000 also stands out. It features built-in data logging and trend analysis capabilities, empowering operators to make informed decisions based on historical and real-time data. This analytical strength helps in identifying inefficiencies and potential areas for improvement, contributing to reduced downtime and lower operational costs.

Safety is another critical characteristic of the Emerson Process Management 3000. The system includes robust safety features and compliance with various industry standards. By integrating safety into the control process, it ensures that product quality and equipment integrity are maintained, thus safeguarding both personnel and assets.

Overall, Emerson Process Management 3000 is a sophisticated control system that combines advanced technologies, user-friendly design, and robust safety features. Ideal for industries such as oil and gas, chemicals, and water treatment, it is designed to enhance operational efficiency and drive productivity in modern industrial environments.
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