Emerson Process Management 3000 specs

Instruction Manual

Appendix A Rev. 3.8 July 2002

World Class 3000

11.Wipe a heavy layer of anti-seize com- pound onto the threads and mating surfaces of the diffusion hub and retainer.

12.Assemble retainer and diffusion hub with two pin spanner wrenches. Torque to 10 ft-lbs (14 N·m).

13.On systems equipped with abrasive shield, install dust seal gaskets with joints 180° apart.

14.Reinstall vee deflector, orienting apex toward gas flow. Apply anti-seize com- pound to setscrews and tighten with hex wrench.

15.Reinstall probe on stack flange.

16.Turn power on to electronics and monitor thermocouple output. It should stabilize at 29.3 ±0.2 mV. Calibrate probe per Instruction Bulletin applica- ble to your electronics package.

A-13 REPLACEMENT OF CONTACT AND

THERMOCOUPLE ASSEMBLY

Use heat resistant gloves and cloth- ing when removing probe junction box and inner probe assembly. Do not at- tempt to work on these components until they have cooled to room tem- perature. Probe components can be as hot as 800°F (427°C). This can cause severe burns.

Disconnect and lock out power before working on any electrical components. There is voltage up to 115 Vac.

a.Disconnect and lock out power to electron- ics. Using heat resistant gloves and cloth- ing, remove probe junction box cover.

Squeezing tabs on hose clamps, remove hoses from probe junction box, Figure A-21.Remove four screws in corners of probe junction box. Pull probe junction box and in- ner probe assembly free from probe tube. Set on bench and allow to cool to room temperature.

b.Disconnect cell extension wire (orange), thermocouple wire (red alumel), and ther- mocouple wire (yellow chromel) by cutting bomb tail connections from the terminal strip, Figure A-18.

c.Remove two screws, Figure A-21,lock- washers, and flat washers that connect probe junction box to inner probe assembly. Pull heater, V-strut and backplate assembly away from probe junction box. Inspect all O-rings and insulating gasket; replace if worn or damaged.

PROBE JUNCTION BOX TO HEATER,

STRUT, AND BACKPLATE

ASSEMBLY SCREW

PROBE JUNCTION BOX

INNER PROBE ASSEMBLY

TO PROBE TUBE SCREWS

PROBE

JUNCTION

BOX

HOSE

CLAMP

HOSE

21240027

Figure A-21. Probe Junction Box Mechanical

Connections

A-20 Appendices

Rosemount Analytical Inc. A Division of Emerson Process Management

3000 specifications

Emerson Process Management is a key player in the field of industrial automation, and one of its flagship offerings is the Emerson Process Management 3000. This system is designed to optimize production processes across a variety of industries, enhancing efficiency and ensuring robust operational performance.

One of the main features of the Emerson Process Management 3000 is its advanced control capabilities. The system employs model predictive control (MPC) technology, which allows for real-time data processing and decision-making. By predicting future trends in process variables, the MPC enables operators to adjust control parameters proactively, minimizing fluctuations and improving overall productivity.

Additionally, the Emerson 3000 integrates seamlessly with existing industrial infrastructure. This system supports a wide range of communication protocols, ensuring compatibility across various devices and sensors. Its flexibility allows companies to leverage their investment in existing technologies while upgrading to more modern control strategies.

The user interface of the Emerson Process Management 3000 is highly intuitive, featuring graphical displays that provide operators with clear visibility into process parameters. This interface is designed for ease of use, with customizable dashboards that can be tailored to meet the specific needs of the users. Training time is significantly reduced due to the straightforward design, leading to quicker onboarding for new operators.

In terms of data analytics, the Emerson 3000 also stands out. It features built-in data logging and trend analysis capabilities, empowering operators to make informed decisions based on historical and real-time data. This analytical strength helps in identifying inefficiencies and potential areas for improvement, contributing to reduced downtime and lower operational costs.

Safety is another critical characteristic of the Emerson Process Management 3000. The system includes robust safety features and compliance with various industry standards. By integrating safety into the control process, it ensures that product quality and equipment integrity are maintained, thus safeguarding both personnel and assets.

Overall, Emerson Process Management 3000 is a sophisticated control system that combines advanced technologies, user-friendly design, and robust safety features. Ideal for industries such as oil and gas, chemicals, and water treatment, it is designed to enhance operational efficiency and drive productivity in modern industrial environments.

Emerson Process Management 3000 instruction manual Replacement of Contact Thermocouple Assembly

Models: 3000