World Class
 Essential Instructions
 Highlights of Changes
Effective May, 1999 Rev
Summary
Effective November, 2001 Rev
 Appendix a
 Diffusion assembly illustrations, Figure A-13 and A-14
 Effective January, 1995 Rev
Appendix B
Effective February, 1992 Rev
 Appendix D
Effective June, 1994 Rev
 Appendix E
Effective June, 1999 Rev
 Effective June, 1995 Rev
Appendix J
Effective April, 1995 Rev
Page
 Table of Contents
World Class
 List of Illustrations
12. IFT Interconnect Board Output Connections
 List of Tables
Calibrate O2 Sub-Menu
 World Class
 Preface
Definitions
 World Class
 Glossary of Terms
 Reference Air
Semiautomatic Calibration
Thermocouple
Vee Deflector
 What YOU Need to Know
Complete World Class 3000 System
 Quick Start Guide
Use this Quick Start Guide if
 Quick Start Guide for IFT 3000 Systems
 Line Voltage Jumper Section Install
 Setting up the Analog Output
Performing a Manual Semiautomatic Calibration
 Hart Communicator Fast KEY Sequences
Technical Support Hotline
 Section Description and Specifications
Component Checklist of Typical System Package Contents
 System Description
System Overview
Scope
 System Configuration
System Features
 World Class
 Standard
Options
 HPS
 World Class
 World Class
 Section Installation
Oxygen Analyzer Probe Installation
 Probe Installation Sheet 1
 Probe Installation Sheet 2
 Probe Installation Sheet 3
 Probe Installation Sheet 4
 Probe Installation Sheet 5
 Orienting the Optional Vee Deflector
 Service Required
Reference Air Package
 Intelligent Field Transmitter IFT Installation
Refer to -7for fuse locations and specifications
 Power Supply Board Jumper Configuration
 Signal Wire Routing
 IFT Power Supply Board Jumpers
 Wiring Layout for IFT Systems without HPS
 Heater Power Supply Installation
Output Jumper
Analog Output
Condition during Microcontroller failure Jumper
 10. IFT Microprocessor Board
 11. Interconnect Board Jumper Configuration
 13. Outline of Heater Power Supply Electrical Connections
Refer to -17for fuse locations and specifications
 J8 + +
 CURRENT/VOLTAGE Selector Switch
 15. Heater Power Supply Wiring Connections
 17. Jumpers on HPS Mother Board
 Multiprobe Calibration GAS Sequencer Installation
Gas Connections
 Refer to -20for fuse locations and specifications
19. MPS Gas Connections
 20. MPS Probe Wiring
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 World Class
 Section Setup
Configuring the Analog Output
Setting Calibration Parameters
Overview
 Configuring the Relay Outputs
Setting the O2 Alarm Setpoints
Configuring Efficiency Calculations
 Calibration
Analog Output Calibration
System Calibration
Overview
 Calibration Methods
Liquid Carbonic GAS Corp Specialty GAS Laboratories
 Scott Environmental TECHNOLOGY, INC. Scott Specialty Gases
 World Class
 Portable Rosemount Oxygen Calibration Gas Kit
 Fully Automatic Calibration
 Typical Automatic Calibration System
 Automatic Calibration Parameters
Figure analog output
 Calibration Record For Rosemount Analytical In Situ O2 Probe
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 Section General User Interface GUI Operation
Hart Communicator Interface Devices
 Deluxe Version IFT Displays and Controls
Internal View External View
 Quick Reference Chart
MENU, SUB-MENU, Help Or Parameter Name Message Probe Data
Calibrate O2
Help KEY
 SUB-MENU Selection Parameter Description
Calibrate O2 SUB-MENU Setup SUB-MENU
Probe Data Sub-Menu
 Quick Reference Chart Sheet 1
 Quick Reference Chart Sheet 2
 Quick Reference Chart Sheet 3
 Quick Reference Chart Sheet 4
 Quick Reference Chart Sheet 5
 Calibrate O2 Sub-Menu
 Display Description
SUB-MENU Setup Setting Selection
See Table
 Setup Sub-Menu
SUB-MENU Selection Parameters Description
 Xfer Fnct
Range Values
 Dual Range Setup
Normal Range Values
Efficiency Constants
Constant United States Europe GAS OIL
 System Troubleshooting
Section Troubleshooting
Special Troubleshooting Notes
 IFT Status Codes
 Heater Problem
 Heater Troubleshooting Problem
 Cell Problem
Cell Troubleshooting Problem
Status is LowO2 Cell mV = -127 mV
Status is ResHi or CalEr Cell mV = -20 to 120 mV normal
 Status is Res Hi Cell mV = -120 to 20 mV
 Faulty GUI or LDP IFT LED is Flashing
IFT Problem
IFT Troubleshooting Problem
 MPS Problem
MPS Troubleshooting Problem
Status is NoGas Cell mV is between -20 to 120 mV
Status is ResHi or CalEr Cell mV is between -20 to 120 mV
 Performance Problem Process Response is Suspect
Performance Problem Troubleshooting
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 Section Return of Material
 World Class
 Section Appendices
 Appendix a
 Oxygen Analyzer Probe General
Figure A-2. Main Probe Components
 Table A-1. Specifications for Oxygen Analyzing Equipment.1
 Probe Assembly Exterior
Cell and Flange Assembly
Probe Tube Assembly
Snubber Diffusion Assembly
 Inner Probe Assembly
Cell General
 Cable Assembly
Abrasive Shield Assembly
Probe Junction BOX
Probe Options
 View a
 Figure A-8. Ceramic Diffusion/Dust Seal Assembly
Ceramic Diffusion Assembly
 Snubber Diffusion/Dust Seal Assembly
Probe Mounting Jacket Options
 Figure A-15. Bypass Probe Option Sheet 1
 Figure A-15. Bypass Probe Option Sheet 2
 Extended Temperature By-Pass Arrangements 2400F 1300C
Group Code Description
 Probe Troubleshooting
Probe Troubleshooting
Probe Faults
Table A-2. Fault Finding Symptom Check Remedy
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 Figure A-16. Flowchart of Probe Related Problems, #1
 Figure A-17. Flowchart of Probe Related Problems, #2
 Probe Recalibration
Service and Normal Maintenance
Cell Replacement
 Figure A-18. Cell Wiring Connection
 General
Element Replacement
Optional Ceramic Diffusion
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 Replacement of Contact Thermocouple Assembly
Figure A-21. Probe Junction Box Mechanical Connections
 Contact Heater Screws Not Shown Thermocoupler
 World Class
 Figure A-24. Oxygen Analyzer Probe, Cross-Sectional View
 Figure A-25. High Temperature Corrosive Environment Kit
 Replacement Parts
Figure A-7 3D39003G01 Abrasive Shield Assembly, 3 ft 0.9 m
 Figure A-9 3535B63G01 Flame Arrestor Diffuser Dust Seal
 World Class
 Front
 Theory of Operation
 HPS 3000 Troubleshooting
 Symptom
Figure B-4. HPS Troubleshooting Flowchart, #1
 Figure B-5. HPS Troubleshooting Flowchart, #2
 Figure B-6. HPS Troubleshooting Flowchart, #3
 Service and Normal Maintenance
 Daughter Board Replacement
 Figure B-7. Heater Power Supply, Exploded View
 Replacement Parts
 World Class
 Figure D-1. MPS 3000 Multiprobe Calibration Gas Sequencer
 Nema 4X IP56
 Figure D-3. Typical Automatic Calibration System
 Bebco Model Z-PURGE Rear View
Supplied Line Customer
 MPS 3000 Troubleshooting
 Figure D-5. MPS Troubleshooting Flowchart
 Solenoid Valve Replacement
 4543
 Pressure Regulator Maintenance
 Flowmeter Adjustments
 Index No
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 Power Supply Board
Microprocessor Board
Interconnect Board
GUI/LED Display Board Optional
 Table E-1. Specifications for Intelligent Field Transmitter
Heater optional
Purge optional
Theory of Operation
 Heater Power Supply Optional IFT
Probe
 IFT 3000 Troubleshooting
IFT Troubleshooting
Microprocessor Status LED
Equipment Status LCD Displays
 Figure E-3. IFT Troubleshooting Flowchart, #1
 Symptom Microprocessor Board LED is Steady on
Figure E-4. IFT Troubleshooting Flowchart, #2
 Table E-2. GUI Equipped IFT Fault Finding
Symptom Component Failure
 Fuse Replacement
Transformer Replacement
 Figure E-6. Intelligent Field Transmitter, Exploded View
 Power Supply Board Replacement
 Microprocessor Board Interconnect Board Replacement
 GUI Assembly Replacement
Heater / FAN / Thermoswitch Replacement
 World Class
 Figure E-8. IFT with Heater Option
 Figure and Index No
Part Number Description
 World Class
 Figure J-1. Typical Hart Communicator Package, Model 275D9E
 Specifications
 Hart Communicator Signal Line Connections
Method 1, For Load Resistance 250 Ohms
 Hart Communicator PC Connections
 Microprocessor
 Operation
OFF-LINE and ON-LINE Operations
Menu Tree for Hart Communicator
World Class 3000 IFT Applications
 Figure J-4. Menu Tree for IFT 3000 Applications Sheet 1
 Figure J-4.Menu Tree for IFT 3000 Applications Sheet 2
 Figure J-4.Menu Tree for IFT 3000 Applications Sheet 3
 Troubleshooting Flowchart
 Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 1
 Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 2
 Returning Equipment to the Factory
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 Section Index
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 Rosemount Warranty
 World Class 3000 Probe HPS Serial No Order No IFT MPS