World Class
 Essential Instructions
 Effective May, 1999 Rev
Highlights of Changes
Summary
Effective November, 2001 Rev
 Appendix a
 Diffusion assembly illustrations, Figure A-13 and A-14
 Effective February, 1992 Rev
Appendix B
Effective January, 1995 Rev
 Effective June, 1994 Rev
Appendix D
 Effective June, 1999 Rev
Appendix E
 Effective April, 1995 Rev
Appendix J
Effective June, 1995 Rev
Page
 World Class
Table of Contents
 12. IFT Interconnect Board Output Connections
List of Illustrations
 Calibrate O2 Sub-Menu
List of Tables
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 Definitions
Preface
 World Class
 Glossary of Terms
 Semiautomatic Calibration
Reference Air
Thermocouple
Vee Deflector
 Complete World Class 3000 System
What YOU Need to Know
 Use this Quick Start Guide if
Quick Start Guide
 Quick Start Guide for IFT 3000 Systems
 Line Voltage Jumper Section Install
 Performing a Manual Semiautomatic Calibration
Setting up the Analog Output
 Technical Support Hotline
Hart Communicator Fast KEY Sequences
 Component Checklist of Typical System Package Contents
Section Description and Specifications
 Scope
System Overview
System Description
 System Features
System Configuration
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 Options
Standard
 HPS
 World Class
 World Class
 Oxygen Analyzer Probe Installation
Section Installation
 Probe Installation Sheet 1
 Probe Installation Sheet 2
 Probe Installation Sheet 3
 Probe Installation Sheet 4
 Probe Installation Sheet 5
 Orienting the Optional Vee Deflector
 Reference Air Package
Service Required
 Refer to -7for fuse locations and specifications
Intelligent Field Transmitter IFT Installation
 Power Supply Board Jumper Configuration
 Signal Wire Routing
 IFT Power Supply Board Jumpers
 Wiring Layout for IFT Systems without HPS
 Output Jumper
Heater Power Supply Installation
Analog Output
Condition during Microcontroller failure Jumper
 10. IFT Microprocessor Board
 11. Interconnect Board Jumper Configuration
 Refer to -17for fuse locations and specifications
13. Outline of Heater Power Supply Electrical Connections
 J8 + +
 CURRENT/VOLTAGE Selector Switch
 15. Heater Power Supply Wiring Connections
 17. Jumpers on HPS Mother Board
 Gas Connections
Multiprobe Calibration GAS Sequencer Installation
 19. MPS Gas Connections
Refer to -20for fuse locations and specifications
 20. MPS Probe Wiring
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 World Class
 Configuring the Analog Output
Section Setup
Setting Calibration Parameters
Overview
 Configuring Efficiency Calculations
Setting the O2 Alarm Setpoints
Configuring the Relay Outputs
 Analog Output Calibration
Calibration
System Calibration
Overview
 Liquid Carbonic GAS Corp Specialty GAS Laboratories
Calibration Methods
 Scott Environmental TECHNOLOGY, INC. Scott Specialty Gases
 World Class
 Portable Rosemount Oxygen Calibration Gas Kit
 Fully Automatic Calibration
 Typical Automatic Calibration System
 Figure analog output
Automatic Calibration Parameters
 Calibration Record For Rosemount Analytical In Situ O2 Probe
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 Hart Communicator Interface Devices
Section General User Interface GUI Operation
 Internal View External View
Deluxe Version IFT Displays and Controls
 MENU, SUB-MENU, Help Or Parameter Name Message Probe Data
Quick Reference Chart
Calibrate O2
Help KEY
 Probe Data Sub-Menu
Calibrate O2 SUB-MENU Setup SUB-MENU
SUB-MENU Selection Parameter Description
 Quick Reference Chart Sheet 1
 Quick Reference Chart Sheet 2
 Quick Reference Chart Sheet 3
 Quick Reference Chart Sheet 4
 Quick Reference Chart Sheet 5
 Calibrate O2 Sub-Menu
 See Table
SUB-MENU Setup Setting Selection
Display Description
 SUB-MENU Selection Parameters Description
Setup Sub-Menu
 Range Values
Xfer Fnct
 Normal Range Values
Dual Range Setup
Efficiency Constants
Constant United States Europe GAS OIL
 Special Troubleshooting Notes
Section Troubleshooting
System Troubleshooting
 IFT Status Codes
 Heater Problem
 Heater Troubleshooting Problem
 Cell Troubleshooting Problem
Cell Problem
Status is LowO2 Cell mV = -127 mV
Status is ResHi or CalEr Cell mV = -20 to 120 mV normal
 Status is Res Hi Cell mV = -120 to 20 mV
 IFT Troubleshooting Problem
IFT Problem
Faulty GUI or LDP IFT LED is Flashing
 MPS Troubleshooting Problem
MPS Problem
Status is NoGas Cell mV is between -20 to 120 mV
Status is ResHi or CalEr Cell mV is between -20 to 120 mV
 Performance Problem Troubleshooting
Performance Problem Process Response is Suspect
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 Section Return of Material
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 Section Appendices
 Appendix a
 Figure A-2. Main Probe Components
Oxygen Analyzer Probe General
 Table A-1. Specifications for Oxygen Analyzing Equipment.1
 Cell and Flange Assembly
Probe Assembly Exterior
Probe Tube Assembly
Snubber Diffusion Assembly
 Cell General
Inner Probe Assembly
 Abrasive Shield Assembly
Cable Assembly
Probe Junction BOX
Probe Options
 View a
 Ceramic Diffusion Assembly
Figure A-8. Ceramic Diffusion/Dust Seal Assembly
 Probe Mounting Jacket Options
Snubber Diffusion/Dust Seal Assembly
 Figure A-15. Bypass Probe Option Sheet 1
 Figure A-15. Bypass Probe Option Sheet 2
 Group Code Description
Extended Temperature By-Pass Arrangements 2400F 1300C
 Probe Troubleshooting
Probe Troubleshooting
Probe Faults
Table A-2. Fault Finding Symptom Check Remedy
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 Figure A-16. Flowchart of Probe Related Problems, #1
 Figure A-17. Flowchart of Probe Related Problems, #2
 Cell Replacement
Service and Normal Maintenance
Probe Recalibration
 Figure A-18. Cell Wiring Connection
 Optional Ceramic Diffusion
Element Replacement
General
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 Figure A-21. Probe Junction Box Mechanical Connections
Replacement of Contact Thermocouple Assembly
 Contact Heater Screws Not Shown Thermocoupler
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 Figure A-24. Oxygen Analyzer Probe, Cross-Sectional View
 Figure A-25. High Temperature Corrosive Environment Kit
 Figure A-7 3D39003G01 Abrasive Shield Assembly, 3 ft 0.9 m
Replacement Parts
 Figure A-9 3535B63G01 Flame Arrestor Diffuser Dust Seal
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 Front
 Theory of Operation
 HPS 3000 Troubleshooting
 Figure B-4. HPS Troubleshooting Flowchart, #1
Symptom
 Figure B-5. HPS Troubleshooting Flowchart, #2
 Figure B-6. HPS Troubleshooting Flowchart, #3
 Service and Normal Maintenance
 Daughter Board Replacement
 Figure B-7. Heater Power Supply, Exploded View
 Replacement Parts
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 Figure D-1. MPS 3000 Multiprobe Calibration Gas Sequencer
 Nema 4X IP56
 Figure D-3. Typical Automatic Calibration System
 Supplied Line Customer
Bebco Model Z-PURGE Rear View
 MPS 3000 Troubleshooting
 Figure D-5. MPS Troubleshooting Flowchart
 Solenoid Valve Replacement
 4543
 Pressure Regulator Maintenance
 Flowmeter Adjustments
 Index No
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 Microprocessor Board
Power Supply Board
Interconnect Board
GUI/LED Display Board Optional
 Heater optional
Table E-1. Specifications for Intelligent Field Transmitter
Purge optional
Theory of Operation
 Probe
Heater Power Supply Optional IFT
 IFT Troubleshooting
IFT 3000 Troubleshooting
Microprocessor Status LED
Equipment Status LCD Displays
 Figure E-3. IFT Troubleshooting Flowchart, #1
 Figure E-4. IFT Troubleshooting Flowchart, #2
Symptom Microprocessor Board LED is Steady on
 Symptom Component Failure
Table E-2. GUI Equipped IFT Fault Finding
 Transformer Replacement
Fuse Replacement
 Figure E-6. Intelligent Field Transmitter, Exploded View
 Power Supply Board Replacement
 Microprocessor Board Interconnect Board Replacement
 Heater / FAN / Thermoswitch Replacement
GUI Assembly Replacement
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 Figure E-8. IFT with Heater Option
 Part Number Description
Figure and Index No
 World Class
 Figure J-1. Typical Hart Communicator Package, Model 275D9E
 Specifications
 Method 1, For Load Resistance 250 Ohms
Hart Communicator Signal Line Connections
 Hart Communicator PC Connections
 Microprocessor
 OFF-LINE and ON-LINE Operations
Operation
Menu Tree for Hart Communicator
World Class 3000 IFT Applications
 Figure J-4. Menu Tree for IFT 3000 Applications Sheet 1
 Figure J-4.Menu Tree for IFT 3000 Applications Sheet 2
 Figure J-4.Menu Tree for IFT 3000 Applications Sheet 3
 Troubleshooting Flowchart
 Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 1
 Figure J-5. Model 275D9E, Troubleshooting Flowchart Sheet 2
 Returning Equipment to the Factory
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 Section Index
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 Rosemount Warranty
 World Class 3000 Probe HPS Serial No Order No IFT MPS