Emerson Process Management 3000 GUI Assembly Replacement, Heater / FAN / Thermoswitch Replacement

Models: 3000

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Instruction Manual

Appendix E Rev. 4.5 June 1999

World Class 3000

i.Replace protective cover (13) and secure with washers (15) and screws (14).

j.Close cover door (16) and secure with screws (17).

E-11 GUI ASSEMBLY REPLACEMENT

These replacement instructions are provided for GUI equipped systems. Refer to Figure E-7.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Disconnect and lock out power before

E-12

working on any electrical components.

 

There is voltage up to 240 Vac, and

 

could cause personal injury.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a.Turn off power to the system.

b.Open cover door (43, Figure E-7)of the IFT by removing screws (5).

1.

Screw

4.

Cover Door

2.

Washer

5.

Screw, M4

3.

GUI Assembly

6.

O-Ring

 

6

 

5

 

 

 

 

 

 

4

 

3

 

(SEE

 

 

NOTE 1)

2

 

 

 

 

 

1

 

 

 

c.Disconnect GUI assembly cables from mi- croprocessor board (11, Figure E-6).

d.Remove GUI assembly (3, Figure E-7)by removing screws (1) and washers (2).

e.Attach new GUI assembly to inside of cover door (4) with washers (2) and screws (1).

f.Reconnect GUI assembly cables to micro- processor board (11, Figure E-6).

g.Close cover door (4, Figure E-7)and secure with screws (5).

HEATER / FAN / THERMOSWITCH REPLACEMENT

These replacement instructions are provided for heater/fan/thermoswitch equipped systems.

a. Heater Replacement

Disconnect and lock out power before working on any electrical components. There is voltage up to 240 Vac, and could cause personal injury.

1.Turn off power to the system.

2.Open cover door (1, Figure E-8)of the IFT by removing screws (5, Figure E-7).

3.Remove protective cover (4) by re- moving screws (2) and washers (3).

H

 

 

ELP

 

 

 

D

 

 

ATA

 

ESC

C

AL

 

SETUP

ENTER

NOTES:

1.GUI MOUNT AREA IS PART OF COVER DOOR.

2.GUI FACES INSIDE OF IFT ENCLOSURE WHEN COVER DOOR IS CLOSED.

3.NOT ALL PARTS SHOWN ARE AVAILABLE FOR PURCHASE SEPARATELY. FOR A LIST OF

AVAILABLE PARTS, SEE TABLE E-3.

21240001

Figure E-7. Replacing the GUI Assembly

4.Disconnect cable (1, Figure E-6)from microprocessor board (11, Figure E-6).

5.Partially remove mounting plate as- sembly (15) from enclosure (23) by removing necessary screws.

6.Remove screws (11) and washers (12) to free heater mounting plate (20) from mounting plate (15).

7.Cut wires to old heater (21) close to the heater; then remove old heater from heater mounting plate (20).

E-12 Appendices

Rosemount Analytical Inc. A Division of Emerson Process Management

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Emerson Process Management 3000 instruction manual GUI Assembly Replacement, Heater / FAN / Thermoswitch Replacement

3000 specifications

Emerson Process Management is a key player in the field of industrial automation, and one of its flagship offerings is the Emerson Process Management 3000. This system is designed to optimize production processes across a variety of industries, enhancing efficiency and ensuring robust operational performance.

One of the main features of the Emerson Process Management 3000 is its advanced control capabilities. The system employs model predictive control (MPC) technology, which allows for real-time data processing and decision-making. By predicting future trends in process variables, the MPC enables operators to adjust control parameters proactively, minimizing fluctuations and improving overall productivity.

Additionally, the Emerson 3000 integrates seamlessly with existing industrial infrastructure. This system supports a wide range of communication protocols, ensuring compatibility across various devices and sensors. Its flexibility allows companies to leverage their investment in existing technologies while upgrading to more modern control strategies.

The user interface of the Emerson Process Management 3000 is highly intuitive, featuring graphical displays that provide operators with clear visibility into process parameters. This interface is designed for ease of use, with customizable dashboards that can be tailored to meet the specific needs of the users. Training time is significantly reduced due to the straightforward design, leading to quicker onboarding for new operators.

In terms of data analytics, the Emerson 3000 also stands out. It features built-in data logging and trend analysis capabilities, empowering operators to make informed decisions based on historical and real-time data. This analytical strength helps in identifying inefficiencies and potential areas for improvement, contributing to reduced downtime and lower operational costs.

Safety is another critical characteristic of the Emerson Process Management 3000. The system includes robust safety features and compliance with various industry standards. By integrating safety into the control process, it ensures that product quality and equipment integrity are maintained, thus safeguarding both personnel and assets.

Overall, Emerson Process Management 3000 is a sophisticated control system that combines advanced technologies, user-friendly design, and robust safety features. Ideal for industries such as oil and gas, chemicals, and water treatment, it is designed to enhance operational efficiency and drive productivity in modern industrial environments.