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GSI Outdoors
PNEG-630
manual
Fan 42 NG Hi/Low-On/Off Burner With Mercoid
Models:
PNEG-630
1
52
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Troubleshooting
Programmer Hook Up Diagram
Default = END
Series Control Box Wiring
Sensor Replacement
On-Board Diagnostics
DB-9 Connector
Air Switch Assembly
Phase
Plenum Hi-Temperature Switch
Page 52
Image 52
Portable Dryer Troubleshooting
Wiring Reference
Fan 42 NG
Hi/Low-On/Off
Burner With Mercoid
51
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Page 53
Page 52
Image 52
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Page 53
Contents
GSI
Portable Dryer Troubleshooting Table Of Contents
Table Of Contents Portable Dryer Troubleshooting
Dryer Safety Instructions Information
Safety
Safety
Safety Portable Dryer Troubleshooting
Portable Dryer Troubleshooting Safety Precautions
Use Caution Operation of this Equipment
DateEmployer’s SignatureEmployee
Safety Voltage Check Points
FAN #
Programming Instructions for Emcs Grain Dryers
Board
Input/Output Board Identification
Volt DC Inputs
Page
Series Control Box Wiring
Total Terminals Description Wiring Voltage
Series Control Box Wiring New Version
Description Wiring
Series Control Box Wiring New Version
Fan Lower Control Box Interconnect Strip
SCR2
45 D01-0531 Entrelec Terminals
Upper Control Box External Wiring
Black from J9-16 to L1 on Fenwal Board 120VAC Power
Fan Housing and Vapor Hi-Limit Circuit
Plenum Hi-Temperature Switch
Fixed Grain Hi-Limit
11XX
Grain & Plenum Hi-Limit Locations
Two Fan Plenum and Grain Limit Switch Wiring
12XX
Rear Discharge & Emergency Cooling Circuit
Rear Discharge Mercury Switch
Adjustable Hi-Limit & Emergency Cooling Circuit
Motor Overloads
Air Pressure Switch
FAN #2 Pressure Switch FAN #1 Pressure Switch
Air Pressure Switch Drawing
11XX
Out of Grain Safety Circuit
Out of Grain Safety Circuit Location
Front View of Open BOX
Upper Junction Box Drawing
Meter Roll Sensor
Right Meter Roll Sensor
Meter Roll Sensor Wiring
Default = END
Meter Roll Reversing
Wires GO to Upper Control BOX
Ignitor
On-Board Diagnostics
LED Indication Fault Mode
Flame Control Circuit
Fan Burner Circuit for Canadian Models Only
Portable Dryer Troubleshooting Wiring Reference
Fan 28 LP Hi/Low-On/Off
Fan 28 LP Hi/Low-On/Off Burner With Mercoid
Fan 28 NG Hi/Low-On/Off
Fan 28 NG Hi/Low-On/Off Burner With Mercoid
Fan 42 LP Hi/Low-On/Off
Fan 42 LP Hi/Low-On/Off Burner With Mercoid
Fan 42 NG Hi/Low-On/Off
Fan 42 NG Hi/Low-On/Off Burner With Mercoid
SCR Drive Circuit
Contactor
RTD Temperature Sensor
11XX
For E.M.C.S. Dryers
Moisture Control Thermostat
Portable Dryer Troubleshooting Temperature Charts
DC Drive Metering Roll System
Metering Roll Operation
Check the SCR Drive Board
Check the Motor
Fenwal Ignition System
Fenwal Troubleshooting
Fenwal Ignition Operation
Hints
Ignitor Tips
Metering Roll Sensors
Metering Roll Sensor Operation
Air Pressure System
Troubleshooting Loss of Airflow
Airflow Operation
Vapor High Temperature
Troubleshooting Vapor High Temperature
Vapor High Limit Hints
Possible Solution
Out Of Grain Warning Shutdown
Motor Overload Shutdown
Motor Overload Helpful Hints
Page
Volt Single 1 Phase Power Drawing
Black
Volt Single 1 Phase Power Drawing New Version
Phase
Power
Volt Three
Drawing
Volt Three 3 Phase Power Drawing New Version
Competitor Power Circuit
Competitor Power Circuit 220 Volt 3PH
Volt 3PH
Upper Control Box Internal Wiring
Load Overload FAN #1 Overload
Series 2000 Control Box Wiring New Version
Page
Page
Series 100 Control Box Wiring
100STRIP98.PRT REV. Date 3/12/98
Page
Page
Page
Input/Output Board
Terminal Strip
Page
Page
Page
MIN
Before starting the procedure set the dryer up as follows
SCR Drive Board Part No. D03-0104
Blue J7-09 Connects to Airswitch N.O. Terminal
Output
Input/Output Board 12 Volt
Cpu Board Wiring
Monitoring Display
Programing Instructions for Competitor Series Grain Dryers
Programmer Hook Up Diagram
COM Ports
D03-0692 Palm Flash Program Kit Deluxe
D03-0693 Palm Flash Program Kit Economy
DB-9 Connector
DB-9 Connector J2 Connector
Hot Sync Cable
Palm Pilot
Back of Switch
Panel Layout
Back of Switch Panel Wiring
RED
Air Switch Assembly
1XX
Air Switch location Air Switch assembly
Fixed Grain Hi-Limit & Temperature Sensor
1XX
Out of Grain Sensor
100
Grain Temperature Sensor
101
Grain
Sensor Testing
102
Grain Thermistor Sensor Troubleshooting
Symptoms of a bad sensor may include
103
How to Bypass the Grain Temperature Sensor
Sensor Replacement
104
Ohms
105
106
107
Stern and Capacitor Diagram 10-17 HP 1Phase
108
Operation Hints for Competitor Dryers
109
Temperature Sensor Testing
110
Series 100 Error Conditions
111
Conditions
112
Heater Circuit
113
Canadian Models Only
Fan Burner Circuit For
114
Series 100 LP 26/28 Fan
115
Series 100 Natural Gas 26/28 Fan
116
Series 100 LP 36/42 Fan
117
Series 100 Natural Gas 36/42 Fan
118
Portable Dryer Troubleshooting Warranty
119
1004 E. Illinois St Assumption, IL Phone Edition
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