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GSI Outdoors PNEG-630 manual

Models: PNEG-630

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Troubleshooting Programmer Hook Up Diagram Default = END Series Control Box Wiring Sensor Replacement On-Board Diagnostics DB-9 Connector Air Switch Assembly Phase Plenum Hi-Temperature Switch

Page 80

Portable Dryer Troubleshooting

Competitor Wiring Reference

Upper Terminal Strip

With Moisture Control Relay Hook Up

79

Page 79 Page 81

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GSI Outdoors PNEG-630 manual

Page 79 Page 81

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Contents

GSI Portable Dryer Troubleshooting Table Of Contents Table Of Contents Portable Dryer Troubleshooting Dryer Safety Instructions Information Safety Safety Safety Portable Dryer Troubleshooting Portable Dryer Troubleshooting Safety Precautions Use Caution Operation of this Equipment DateEmployer’s SignatureEmployee Safety Voltage Check Points FAN # Programming Instructions for Emcs Grain Dryers Board Input/Output Board Identification Volt DC InputsPage Series Control Box Wiring Total Terminals Description Wiring Voltage Series Control Box Wiring New Version Description Wiring Series Control Box Wiring New Version Fan Lower Control Box Interconnect Strip SCR2 45 D01-0531 Entrelec Terminals Upper Control Box External Wiring Black from J9-16 to L1 on Fenwal Board 120VAC Power Fan Housing and Vapor Hi-Limit Circuit Plenum Hi-Temperature Switch Fixed Grain Hi-Limit 11XX Grain & Plenum Hi-Limit Locations Two Fan Plenum and Grain Limit Switch Wiring 12XX Rear Discharge & Emergency Cooling Circuit Rear Discharge Mercury Switch Adjustable Hi-Limit & Emergency Cooling Circuit Motor Overloads Air Pressure Switch FAN #2 Pressure Switch FAN #1 Pressure Switch Air Pressure Switch Drawing 11XX Out of Grain Safety Circuit Out of Grain Safety Circuit Location Front View of Open BOX Upper Junction Box Drawing Meter Roll Sensor Right Meter Roll Sensor Meter Roll Sensor Wiring Default = END Meter Roll Reversing Wires GO to Upper Control BOX Ignitor On-Board Diagnostics LED Indication Fault Mode Flame Control Circuit Fan Burner Circuit for Canadian Models Only Portable Dryer Troubleshooting Wiring Reference Fan 28 LP Hi/Low-On/Off Fan 28 LP Hi/Low-On/Off Burner With Mercoid Fan 28 NG Hi/Low-On/Off Fan 28 NG Hi/Low-On/Off Burner With Mercoid Fan 42 LP Hi/Low-On/Off Fan 42 LP Hi/Low-On/Off Burner With Mercoid Fan 42 NG Hi/Low-On/Off Fan 42 NG Hi/Low-On/Off Burner With Mercoid SCR Drive Circuit Contactor RTD Temperature Sensor 11XX For E.M.C.S. Dryers Moisture Control Thermostat Portable Dryer Troubleshooting Temperature Charts DC Drive Metering Roll System Metering Roll OperationCheck the SCR Drive Board Check the Motor Fenwal Ignition Operation Fenwal TroubleshootingFenwal Ignition System Hints Ignitor Tips Metering Roll Sensors Metering Roll Sensor Operation Airflow Operation Troubleshooting Loss of AirflowAir Pressure System Vapor High Temperature Troubleshooting Vapor High Temperature Vapor High Limit Hints Possible Solution Out Of Grain Warning Shutdown Motor Overload Shutdown Motor Overload Helpful HintsPage Volt Single 1 Phase Power Drawing Black Volt Single 1 Phase Power Drawing New Version Phase PowerVolt Three Drawing Volt Three 3 Phase Power Drawing New Version Competitor Power Circuit Competitor Power Circuit 220 Volt 3PH Volt 3PH Upper Control Box Internal Wiring Load Overload FAN #1 Overload Series 2000 Control Box Wiring New Version Page Page Series 100 Control Box Wiring 100STRIP98.PRT REV. Date 3/12/98Page Page Page Input/Output Board Terminal StripPage Page Page MIN Before starting the procedure set the dryer up as follows SCR Drive Board Part No. D03-0104 Blue J7-09 Connects to Airswitch N.O. Terminal Output Input/Output Board 12 Volt Cpu Board Wiring Monitoring Display Programing Instructions for Competitor Series Grain Dryers Programmer Hook Up Diagram COM Ports D03-0692 Palm Flash Program Kit Deluxe D03-0693 Palm Flash Program Kit Economy DB-9 Connector DB-9 Connector J2 ConnectorHot Sync Cable Palm Pilot Back of Switch Panel Layout Back of Switch Panel Wiring RED Air Switch Assembly 1XX Air Switch location Air Switch assembly Fixed Grain Hi-Limit & Temperature Sensor 1XX Out of Grain Sensor 100 Grain Temperature Sensor 101 102 Sensor TestingGrain 103 Symptoms of a bad sensor may includeGrain Thermistor Sensor Troubleshooting 104 Sensor ReplacementHow to Bypass the Grain Temperature Sensor Ohms 105 106 107 Stern and Capacitor Diagram 10-17 HP 1Phase 108 Operation Hints for Competitor Dryers 109 Temperature Sensor Testing 110 Series 100 Error Conditions 111 Conditions 112 Heater Circuit 113 114 Fan Burner Circuit ForCanadian Models Only Series 100 LP 26/28 Fan 115 Series 100 Natural Gas 26/28 Fan 116 Series 100 LP 36/42 Fan 117 Series 100 Natural Gas 36/42 Fan 118 Portable Dryer Troubleshooting Warranty 119 1004 E. Illinois St Assumption, IL Phone Edition

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