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GSI Outdoors
PNEG-630
manual
Series 2000 Control Box Wiring New Version
Models:
PNEG-630
1
75
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121 pages
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Troubleshooting
Programmer Hook Up Diagram
Default = END
Series Control Box Wiring
Sensor Replacement
On-Board Diagnostics
DB-9 Connector
Air Switch Assembly
Phase
Plenum Hi-Temperature Switch
Page 75
Image 75
Competitor Wiring Reference
Portable Dryer Troubleshooting
Series 2000 Control Box Wiring (New Version)
74
Page 74
Page 76
Page 75
Image 75
Page 74
Page 76
Contents
GSI
Portable Dryer Troubleshooting Table Of Contents
Table Of Contents Portable Dryer Troubleshooting
Dryer Safety Instructions Information
Safety
Safety
Safety Portable Dryer Troubleshooting
Use Caution Operation of this Equipment
Portable Dryer Troubleshooting Safety Precautions
DateEmployer’s SignatureEmployee
FAN #
Safety Voltage Check Points
Programming Instructions for Emcs Grain Dryers
Board
Volt DC Inputs
Input/Output Board Identification
Page
Total Terminals Description Wiring Voltage
Series Control Box Wiring
Series Control Box Wiring New Version
Description Wiring
Series Control Box Wiring New Version
SCR2
Fan Lower Control Box Interconnect Strip
45 D01-0531 Entrelec Terminals
Black from J9-16 to L1 on Fenwal Board 120VAC Power
Upper Control Box External Wiring
Fan Housing and Vapor Hi-Limit Circuit
Plenum Hi-Temperature Switch
Fixed Grain Hi-Limit
Grain & Plenum Hi-Limit Locations
11XX
12XX
Two Fan Plenum and Grain Limit Switch Wiring
Rear Discharge & Emergency Cooling Circuit
Rear Discharge Mercury Switch
Adjustable Hi-Limit & Emergency Cooling Circuit
Motor Overloads
FAN #2 Pressure Switch FAN #1 Pressure Switch
Air Pressure Switch
11XX
Air Pressure Switch Drawing
Out of Grain Safety Circuit
Front View of Open BOX
Out of Grain Safety Circuit Location
Upper Junction Box Drawing
Right Meter Roll Sensor
Meter Roll Sensor
Meter Roll Sensor Wiring
Meter Roll Reversing
Default = END
Wires GO to Upper Control BOX
Ignitor
LED Indication Fault Mode
On-Board Diagnostics
Flame Control Circuit
Fan Burner Circuit for Canadian Models Only
Portable Dryer Troubleshooting Wiring Reference
Fan 28 LP Hi/Low-On/Off
Fan 28 LP Hi/Low-On/Off Burner With Mercoid
Fan 28 NG Hi/Low-On/Off
Fan 28 NG Hi/Low-On/Off Burner With Mercoid
Fan 42 LP Hi/Low-On/Off
Fan 42 LP Hi/Low-On/Off Burner With Mercoid
Fan 42 NG Hi/Low-On/Off
Fan 42 NG Hi/Low-On/Off Burner With Mercoid
Contactor
SCR Drive Circuit
11XX
RTD Temperature Sensor
Moisture Control Thermostat
For E.M.C.S. Dryers
Portable Dryer Troubleshooting Temperature Charts
Check the Motor
DC Drive Metering Roll System
Metering Roll Operation
Check the SCR Drive Board
Fenwal Troubleshooting
Fenwal Ignition System
Fenwal Ignition Operation
Ignitor Tips
Hints
Metering Roll Sensor Operation
Metering Roll Sensors
Troubleshooting Loss of Airflow
Air Pressure System
Airflow Operation
Troubleshooting Vapor High Temperature
Vapor High Temperature
Vapor High Limit Hints
Out Of Grain Warning Shutdown
Possible Solution
Motor Overload Helpful Hints
Motor Overload Shutdown
Page
Black
Volt Single 1 Phase Power Drawing
Volt Single 1 Phase Power Drawing New Version
Drawing
Phase
Power
Volt Three
Volt Three 3 Phase Power Drawing New Version
Competitor Power Circuit
Competitor Power Circuit 220 Volt 3PH
Volt 3PH
Load Overload FAN #1 Overload
Upper Control Box Internal Wiring
Series 2000 Control Box Wiring New Version
Page
Page
100STRIP98.PRT REV. Date 3/12/98
Series 100 Control Box Wiring
Page
Page
Page
Terminal Strip
Input/Output Board
Page
Page
Page
MIN
Before starting the procedure set the dryer up as follows
SCR Drive Board Part No. D03-0104
Blue J7-09 Connects to Airswitch N.O. Terminal
Input/Output Board 12 Volt
Output
Monitoring Display
Cpu Board Wiring
Programing Instructions for Competitor Series Grain Dryers
COM Ports
Programmer Hook Up Diagram
D03-0693 Palm Flash Program Kit Economy
D03-0692 Palm Flash Program Kit Deluxe
Palm Pilot
DB-9 Connector
DB-9 Connector J2 Connector
Hot Sync Cable
Panel Layout
Back of Switch
RED
Back of Switch Panel Wiring
1XX
Air Switch Assembly
Air Switch location Air Switch assembly
1XX
Fixed Grain Hi-Limit & Temperature Sensor
100
Out of Grain Sensor
101
Grain Temperature Sensor
Sensor Testing
Grain
102
Symptoms of a bad sensor may include
Grain Thermistor Sensor Troubleshooting
103
Sensor Replacement
How to Bypass the Grain Temperature Sensor
104
105
Ohms
106
107
108
Stern and Capacitor Diagram 10-17 HP 1Phase
109
Operation Hints for Competitor Dryers
110
Temperature Sensor Testing
111
Series 100 Error Conditions
112
Conditions
113
Heater Circuit
Fan Burner Circuit For
Canadian Models Only
114
115
Series 100 LP 26/28 Fan
116
Series 100 Natural Gas 26/28 Fan
117
Series 100 LP 36/42 Fan
118
Series 100 Natural Gas 36/42 Fan
119
Portable Dryer Troubleshooting Warranty
1004 E. Illinois St Assumption, IL Phone Edition
