Hot Sync Cable, Palm Pilot, DB-9 Connector | GSI Outdoors PNEG-630

Programming Competitor	Portable Dryer Troubleshooting

Programming Competitor Dryer Using Palm Pilot

Hot Sync Cable

D03-0694

Palm Pilot

D03-0689 (M100)

D03-0688 (IIIC)

P alm

S id e

DB-9 M-M Adapter

D03-0695

D ryer

S id e

DB-9 Connector

(Connects to the DB-9 M-M adapter)

DB-9 Connector

J2 Connector

(Connects to the back of CPU/Display board)

Series 2000 Programming Cable

D01-1771

(Use on CPU/Board)

94

Image 95

GSI Outdoors PNEG-630 manual Hot Sync Cable, Palm Pilot, DB-9 M-M Adapter, DB-9 Connector J2 Connector

Contents

GSI Portable Dryer Troubleshooting Table Of Contents Table Of Contents Portable Dryer Troubleshooting Dryer Safety Instructions Information Safety Safety Safety Portable Dryer Troubleshooting Use Caution Operation of this Equipment Portable Dryer Troubleshooting Safety Precautions DateEmployer’s SignatureEmployee FAN # Safety Voltage Check Points Programming Instructions for Emcs Grain Dryers Board Volt DC Inputs Input/Output Board IdentificationPage Total Terminals Description Wiring Voltage Series Control Box Wiring Series Control Box Wiring New Version Description Wiring Series Control Box Wiring New Version SCR2 Fan Lower Control Box Interconnect Strip 45 D01-0531 Entrelec Terminals Black from J9-16 to L1 on Fenwal Board 120VAC Power Upper Control Box External Wiring Fan Housing and Vapor Hi-Limit Circuit Plenum Hi-Temperature Switch Fixed Grain Hi-Limit Grain & Plenum Hi-Limit Locations 11XX 12XX Two Fan Plenum and Grain Limit Switch Wiring Rear Discharge & Emergency Cooling Circuit Rear Discharge Mercury Switch Adjustable Hi-Limit & Emergency Cooling Circuit Motor Overloads FAN #2 Pressure Switch FAN #1 Pressure Switch Air Pressure Switch 11XX Air Pressure Switch Drawing Out of Grain Safety Circuit Front View of Open BOX Out of Grain Safety Circuit Location Upper Junction Box Drawing Right Meter Roll Sensor Meter Roll Sensor Meter Roll Sensor Wiring Meter Roll Reversing Default = END Wires GO to Upper Control BOX Ignitor LED Indication Fault Mode On-Board Diagnostics Flame Control Circuit Fan Burner Circuit for Canadian Models Only Portable Dryer Troubleshooting Wiring Reference Fan 28 LP Hi/Low-On/Off Fan 28 LP Hi/Low-On/Off Burner With Mercoid Fan 28 NG Hi/Low-On/Off Fan 28 NG Hi/Low-On/Off Burner With Mercoid Fan 42 LP Hi/Low-On/Off Fan 42 LP Hi/Low-On/Off Burner With Mercoid Fan 42 NG Hi/Low-On/Off Fan 42 NG Hi/Low-On/Off Burner With Mercoid Contactor SCR Drive Circuit 11XX RTD Temperature Sensor Moisture Control Thermostat For E.M.C.S. Dryers Portable Dryer Troubleshooting Temperature Charts Check the Motor DC Drive Metering Roll SystemMetering Roll Operation Check the SCR Drive Board Fenwal Ignition Operation Fenwal TroubleshootingFenwal Ignition System Ignitor Tips Hints Metering Roll Sensor Operation Metering Roll Sensors Airflow Operation Troubleshooting Loss of AirflowAir Pressure System Troubleshooting Vapor High Temperature Vapor High Temperature Vapor High Limit Hints Out Of Grain Warning Shutdown Possible Solution Motor Overload Helpful Hints Motor Overload ShutdownPage Black Volt Single 1 Phase Power Drawing Volt Single 1 Phase Power Drawing New Version Drawing PhasePower Volt Three Volt Three 3 Phase Power Drawing New Version Competitor Power Circuit Competitor Power Circuit 220 Volt 3PH Volt 3PH Load Overload FAN #1 Overload Upper Control Box Internal Wiring Series 2000 Control Box Wiring New Version Page Page 100STRIP98.PRT REV. Date 3/12/98 Series 100 Control Box WiringPage Page Page Terminal Strip Input/Output BoardPage Page Page MIN Before starting the procedure set the dryer up as follows SCR Drive Board Part No. D03-0104 Blue J7-09 Connects to Airswitch N.O. Terminal Input/Output Board 12 Volt Output Monitoring Display Cpu Board Wiring Programing Instructions for Competitor Series Grain Dryers COM Ports Programmer Hook Up Diagram D03-0693 Palm Flash Program Kit Economy D03-0692 Palm Flash Program Kit Deluxe Palm Pilot DB-9 ConnectorDB-9 Connector J2 Connector Hot Sync Cable Panel Layout Back of Switch RED Back of Switch Panel Wiring 1XX Air Switch Assembly Air Switch location Air Switch assembly 1XX Fixed Grain Hi-Limit & Temperature Sensor 100 Out of Grain Sensor 101 Grain Temperature Sensor 102 Sensor TestingGrain 103 Symptoms of a bad sensor may includeGrain Thermistor Sensor Troubleshooting 104 Sensor ReplacementHow to Bypass the Grain Temperature Sensor 105 Ohms 106 107 108 Stern and Capacitor Diagram 10-17 HP 1Phase 109 Operation Hints for Competitor Dryers 110 Temperature Sensor Testing 111 Series 100 Error Conditions 112 Conditions 113 Heater Circuit 114 Fan Burner Circuit ForCanadian Models Only 115 Series 100 LP 26/28 Fan 116 Series 100 Natural Gas 26/28 Fan 117 Series 100 LP 36/42 Fan 118 Series 100 Natural Gas 36/42 Fan 119 Portable Dryer Troubleshooting Warranty 1004 E. Illinois St Assumption, IL Phone Edition