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Hach 900 MAX manual Attaching the Intake Line, Section, Attaching the Vinyl Tubing

Models: 900 MAX

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2.3.1 Attaching the Intake Line

Section 2

2.3.1 Attaching the Intake Line

2.3.1.1 Attaching the Vinyl Tubing

The connection kit (Cat. No. 2248) contains two identical assemblies, one for connecting vinyl tubing to the tubing attached to the sampler, and the other for connecting the vinyl tubing to an intake strainer or remote pump. The kit contains four hose clamps and two stainless-steel tubing connectors.

1.Push one end of the tubing connector into the vinyl tubing attached to the controller until the tubing abuts the shoulder of the tubing connector. Secure with a tubing clamp (Figure 7).

2.Push the other end of the tubing connector into the vinyl tubing until the tubing abuts the shoulder of the tubing connector and secure with a tubing clamp (Figure 7).

3.Repeat Step 1 and Step 2 for the fitting that connects the vinyl tubing to an intake strainer or a remote pump.

Figure 7 3/8” Vinyl Tubing Connector

1.	Vinyl tubing to controller	3.	Tubing clamp (2 required)

2.	Vinyl tubing to strainer or pump.	4.	Stainless-steel tubing connector

2.3.1.2 Attaching the Teflon®-Lined Tubing

The Connection Kit for Teflon-lined Tubing (Cat. No. 2186) contains two identical assemblies, one for connecting the Teflon-lined tubing to the stainless steel tubing connector and the other for connecting the Teflon-lined tubing to the intake strainer. The kit contains six clamps, two lengths of silicone tubing, and two stainless-steel barbed fittings.

To connect the Teflon-lined tubing follow the instructions and Figure 8 below:

1.Place the Teflon-lined tubing over the tubing connector nipple until it abuts the shoulder of the tubing connector and secure with a tubing clamp.

2.Place one end of the silicone tubing over the wide end of the tubing connector and secure with a tubing clamp.

3.Slide a second tubing clamp over the other end of the silicone tubing. Push the silicone tubing over the stainless-steel fitting on the intake strainer and tighten the tubing clamp.

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8990hrd.fm	Installing the Pump Tube in the Sensor Body

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Hach 900 MAX manual Attaching the Intake Line, Section, Attaching the Vinyl Tubing, Attaching the Teflon-LinedTubing

Contents

INSTRUMENT MANUAL Catalog Number07/03 4ed Sigma 900 MAX Refrigerated SamplerPage Sigma 900 MAX Refrigerated Sampler Catalog NumberINSTRUMENT MANUAL Page Table of Contents Table of ContentsPage Table of Contents Table of Contents Trouble Alarm Conditions, Causes, and Solutions Table of ContentsSafety Precautions Precautionary LabelsUse of Hazard Information Safety Precautions Hazardous Locations Confined Space EntryDefinition of Confined Space Specifications Specifications Specifications Factory Installed OptionsRain Gauge Input SpecificationsSubmerged Area/Velocity Probe SpecificationsPage 1.2 Front Panel SectionIntroduction 1.1 Controller CoverPower ON/OFF Key Section1.2.1 Keypad Description 1.2.2 Liquid Crystal DisplayStatus Bar 1.2.3 Internal Humidity IndicatorFigure 2 Humidity Indicator Section1.3.1 Receptacle Caps Section 1.3 Interface ConnectorsFigure Section 1.4 Principle of Operation1.4.1 Liquid Sensing Accurate, Repeatable Sample VolumesSection Intake Tube Pre-RinseSample Retry GEFAHR INSTALLATIONDANGER PELIGROPage Figure 4 Setting Up the Instrument InstallationSection 2.2 Selecting the Installation Site2.3 Installing the Pump Tube in the Sensor Body SectionFigure 5 Pump Tube Loading 2.3.1.1 Attaching the Vinyl Tubing 2.3.1 Attaching the Intake LineFigure 7 3/8” Vinyl Tubing Connector Section2.4 Choosing Bottle and Retainer Configurations 2.3.2 Setting Up the Intake Line and StrainerSection Figure 9 Bottle Configurations 2.5 Setting Up the Bottles2.5.1 One-BottleSampling 2.5.2 Two- and Four-bottleSamplingFigure 11 Four-bottleLocations 2.5.3 Eight-, 12-,or 24-bottleSamplingSection Figure 10 Two-bottleLocationsSection Figure 12 Eight-, 12-,or 24-bottleConfigurationFigure 13 Distributor Tubing in Arm 2.6.1Distributor Arm AlignmentFigure 14 Distributor Installation Section2.8 Power Connections Figure 15 Full Bottle Shut-offInstallationSection Section 2.9Auxiliary Receptacle Pin Identification8990hrd.fm 2.9.1 Splitter InterfaceSection Figure 16 Splitter InterfacePage PELIGRO OPERATIONDANGER DANGERPage Sample Volume Section 3 Basic Programming Setup3.1 Initial Power-Upof Sampler 3.2 Basic Programming SetupSection Step 1 - BottlesStep 2 - Intake Tubing Step 3 - Program LockSection Timed-ProportionalSampling Intervals Step 4 - Program DelayStep 5 - Sample Collection Sectiond.Press ACCEPT to continue to Sample Distribution SectionTable 2 Sampler Pacing Flow Units SectionExample SectionCHANGE SectionMultiple Bottle Sets Step 6 - Sample DistributionSection Single BottleIf NO is selected SectionDisabling the Liquid Sensor/Timed Calibration Step 7 - Liquid SensorSection Enabling the Liquid SensorSection Step 8 - Sample Volume Step 9 - Intake RinsesStep 10 - Sample Retries Variable Volumes Section Step 11 - Site ID3.3 Advanced Sampling 11-D. If NO, the basic setup program is completeStep 13 - Setpoint Sampling Section Step 12 - Program Complete OutputHIGH SectionStep 14 - Special Output Table 3 Sampling Triggers and SettingsSection Step 15 - Start/Stop Times SectionBottle Number Section Step 16 - Storm WaterSection Table 4 Start Condition RequirementsFirst Flush Bottles ACCEPT SectionSection Step 17 - Timed Bottle SetsSection Step 18 - Upset SampleACCEPT SectionSELECT RETURN Step 20 - Variable VolumeSection Step 19 - Variable Intervals VARIABLE VOLUME4.1.2 Downlook Ultrasonic Sensor Programming Sensor Setup4.1 Downlook Ultrasonic Sensor 4.1.1 Downlook Ultrasonic Sensor Connection4.1.3.3Setting the Invisible Range Section4.1.3.2 Sensor Height Section 4.2Submerged Area/Velocity Sensor4.2.1 Submerged Area/Velocity Sensor Connection 4.2.2Submerged Area/Velocity Sensor Programming•The sensor is first used Section4.3 Submerged Pressure Sensor 4.3.1 Submerged Pressure Sensor ConnectionSection Figure 18 Lifting the Sensor Out of the Water 4.3.2Submerged Pressure Sensor Programming4.3.3Submerged Pressure Sensor Calibration SectionSection Vertical Orientation OnlyHorizontal Orientation Only Page Rain Gauge section 5.1 on Optional Device Installation5.1 Rain Gauge SectionTable 8 pH Connector Pin Assignments J3 5.2 pH Probe5.1.1 Rain Gauge Programming 5.2.1 pH Probe Connection5.2.2pH Probe Programming 5.2.3pH Probe CalibrationSection 5.3 ORP Probe 5.3.1 ORP Probe ConnectionSection Section 5.3.2ORP Probe Programming5.3.3ORP Probe Calibration Table 9 ORP Connector Pin Assignments J3Section 5.4Dissolved Oxygen Probe5.4.1 Dissolved Oxygen Probe Connection 5.4.2 Dissolved Oxygen Probe Programming5.4.4Dissolved Oxygen Probe Calibration SectionCalibrating the D.O. Temperature 5.5.3Conductivity Temperature Programming Section 5.5 Conductivity Probe5.5.1 Conductivity Probe Connection 5.5.2Conductivity Probe ProgrammingSection 5.5.4Conductivity Probe CalibrationCalibrating the Conductivity Temperature Section6.1.2 RS232 Programming Section 6 Communication Setup6.1 RS232 Cable 6.1.1 RS232 Connection6.2.2 Modem Programming Modem6.2.1 Modem ConnectionSite Selection Installation and SetupSection 6.2.2.1 Cellular Communication OptionSection 6.2.2.2Reliable Communications6.2.2.3 Cellular Modem Scheduling 6.2.2.4 Cellular Modem Scheduling Basis SectionCellular Modem Triggered Duration Section6.2.2.5 Cellular Modem Triggering 6.2.2.6 Pager Option6.2.2.7 Reporting Devices SectionSection Table 15 Pager Alarm Codes6.3.2 4–20mA Programming 4–20mA Option6.3.1 4–20mA ConnectionSection 6.3.3 4–20mA Calibration6.4 Alarm Relays SectionFigure 24 Calibration with the Meter in the Loop Figure 26 Relay Pin Connections 6.4.1 Alarm Relays ConnectionTable 17 Relay Connector J17 SectionAlarm Actions 6.4.2 Alarm Relays ProgrammingLow Main Battery Memory BatteryCabinet Temperature refrigerated samplers Set Point Alarm ConditionsSection LevelSection Analog Inputs6.5.1 Analog Inputs ConnectionSection 6.5.2 Analog Inputs ProgrammingPELIGRO MAINTENANCEDANGER DANGERPage 7.1.1 Cleaning the Sampler Cabinet Maintenance7.1 Cleaning the Sampler 7.2 Pump Tubing MaintenanceFigure 29 Pump Tube Loading 7.3 Upgrades, Repairs, General Maintenance7.2.2Replacing Pump Tubing SectionSection 7.4 Internal Maintenance ItemsElectrostatic Discharge ESD Considerations 7.5Removing and Opening the ControllerSection 7.6 Re-installingthe Bottom Panel8 16 7 2 3 12 4 13 6Figure Section 7.7 Circuit Board IdentificationCPU BOARD Table 20 CPU Board ConnectorsUtility Board UTILITY BOARDSection Figure7.10.1 Replacing the Desiccant Section 7.8 Replacing the Fuse7.9 Motor/Gear Box 7.10 Internal Desiccant ModuleSection 7.11 Memory Battery Memory BatteryPage Option Menu Appendix AQuick Start Guides MAIN MENUSEE ADVANCED SAMPLING FLOW CHART Appendix A8990apdx_quickstart.fm SetupAppendix A Main MenuAppendix A Pick One Advanced Options AlarmsAppendix A PickAppendix A 8990apdx_quickstart.fm Appendix APage Displaying Data Appendix B Programming FeaturesReview All Items Running a ProgramAppendix B Selecting the Channel Tabular or Graph FormatTable 22 Display Data Functions and Descriptions Table 23 Graphing Functions and Descriptions Appendix B Graph ManipulationGraphic Display Averaging Sample HistorySensor Disabled Appendix B Options Menu FeaturesSetting the Time and Date Volume CalibrationCalibration Procedure—SensorDisabled Appendix BSensor Enabled Table 24 Calibration VolumesTimed Rinse Calibration Procedure—SensorDisabled Calibration Procedure—SensorEnabledAppendix B Extended Power Mode Appendix B Data LogLogging Intervals Power Save Mode• Slate Modem Dynamic Memory AllocationPower Save Mode Appendix BAppendix B Data Logging ConfigurationDiagnostics Memory Mode ConfigurationLogged events include Appendix BDistributor Test Event ListLCD Test SIGNAL STRENGTH: 90‰ VELOCITY: 7.00 fps RETURNProgramming Features Appendix Bac Power Appendix B Load ProgramScreen Saver Mode Battery PowerLiters Appendix B Flow TotalizerModify Setup Acre-feetReset Totalizer Appendix BView Totals Error Messages Appendix C Troubleshooting and Error MessagesAppendix C Troubleshooting and Error MessagesPage Appendix C Trouble Alarm Conditions, Causes, and SolutionsSolution Troubleshooting and Error MessagesTroubleshooting and Error Messages Downlook Ultrasonic Sensor TroubleshootingProblems SolutionsAppendix C pH Troubleshooting Appendix C ProblemSolution Troubleshooting and Error MessagesAppendix D How to Calculate Pulses/Counts ExampleExample Example Appendix DExample Appendix DExample Calculate QExample Appendix D2.Calculate t ExampleQuantity Appendix E Exploded DrawingsItem DescriptionDescription Appendix EDescription Cat. NoAppendix E Appendix E Appendix E Sigma 900 Composite Refrigerator AssemblyAppendix E Appendix E Sigma 900 Discrete Refrigerator AssemblyAppendix E Transition Tray Assembly Appendix E 110 cm 43.5” ref8990apdx_exploded.fm Page GENERAL INFORMATION PageGENERAL INFORMATION Page Parts and Accessories Page Parts and AccessoriesNote: For cleaner Area x Velocity Measurement SensorsSensor Mounting Hardware Parts and AccessoriesInstalled Integral Depth Only Flow Meter Option Depth Measurement SensorsOption Parts and AccessoriesUltrasonic Sensor Mounting Hardware PageTechnical Support Repair ServiceContact Information for U.S.A. and Outside Europe Ordering Information for the U.S.AContact Information for Europe Warranty LimitationsLimitation of Remedies Numerics IndexIndex Index