Operating Instructions
Operating instructions
General notes on service
Foreword
Development
Date of issue and manual version November
Foreword
Explanation of terminology
Table of contents
Page
Intended Use
Instructions for the vehicle
Site of operation
Unintended applications
Residual hazards and risks
Instructions for the vehicle
Driver’s licence
Operating instructions
Driver’s licence classes
Over 32 km/h
Operating instructions
Operating instructions
Operating instructions
General notes on safety
Safety
Safety notes for later installations
Work clothing
Gear oil, engine oil, diesel fuel
Safety precautions for handling fuels and oils
Battery acid
Hydraulic oil, brake fluid
Emissions Exhaust gases
Heat
Battery
Vehicle dimensions Dimensional drawing
Technical data
Table of dimensions C
Technical data
1040 mm Vehicle Track width e Total width f Dimension Type
Track widths Tires
Normal track
Weights
Max Type Weight
Engine specifications
Tires Type
Technical data
Traction hydraulics
Front power lift
Assembly Suppl. information Description Steering
Brakes
Trailer hitch
Assembly Suppl. information Description Rear power lift
Loading platform
Working hydraulics with Steering
Electrical system
Assembly Suppl. information Description PTOs
Fuel system
Vehicle overall
Page
Exhaust gas identification
Noise level
Description
Views Vehicle14
Front left view
Description
Vehicle
Rear right view
Operating controls
Driver’s station
Right front controls console
Right rear console controls
Hand throttle
Rear console controls
Pedals
Joystick
Heater until
Steering wheel adjustment
Multifunctional display, legend
10 9 8
Controls in cabin at front bottom
Controls in cabin at front top
Door controls Door opener
Controls in cabin at rear
Identification plates
Location of plates and labels
Mounting instructions for licence plates
Overview of options and variants selection
Assembly Additional information Dimension/Order No./Type
Assembly Supplementary information Dimension/Order No./Type
Accessories
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Daily checks and services prior to taking into operation
Check and clean the cooler and debris screens
Taking into operation
Taking into operation
Turn on the battery isolating switch
Check the engine oil level
Do not fill too much oil
Check the tire inflation pressure
Check the trailer hitch option if required
Check the hydraulic oil level
Approx L
Filling fuel
Adjust the steering wheel
Do not adjust the steering wheel while driv- ing
Check the brake fluid level
Do not adjust the seat while driving. Risk of accidents
Adjust the driver’s seat with mechanical suspension
Adjusting the driver’s seat with pneumatic suspen- sion
Adjusting the lumbar padding
Adjusting the backrest inclination
Adjusting the driver’s weight
Adjusting the horizontal suspension
Adjusting the seat horizontally
Check the lights and rear view mirror
Filling washing water
Starting the engine
Start the engine
BildC164
Check the brakes and steering for proper operation
Driving safety rules
Operation
Before starting to drive
Operation
Driving
Driving with hydrostatic drive and digital electronics
Table of driving ranges
Operation
Stop
Selecting on-road travel transport speed
Setting the working speed of programs 3
Operating instructions
Adjusting the fine control knob
Driving with SDS Special Drive System
Release the inching pedal again after passing
Operating the inching pedal
Obstacle Vehicle will resume the previously selected Speed
Changing the direction of travel
Disengaging the differential lock
Engaging the differential lock
Two-stage steering
Steering
Brakes
Applying the service brake
Applying the parking brake
Parking brake is not intended to be used
Releasing the parking brake
An alarm is sounded when driving with Hand brake applied
Driving on slopes
Uphill
Stationary operation
Special operating instructions
Place the vehicle n level ground in both di- rections
Removal of hydraulic oil for stationary operation
Adjusting the track width
Special operating instructions
215 Nm
Operation in winter Oil preheating
Ballast weights
Winter diesel fuel
Engine oil for winter operation
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Safety instructions for handling implements
Operating the implements
Possible implements
Additional information on implements
Operating the implements
Front implement
Rear implement or front/rear combinations
Operating instructions
Attaching implements
Adjusting the length of the pintle hook bar
Adjusting the pintle hooks and pintle hook bars
Adjusting the upper link
Equipment must not hit the cabin
Both threads must be screwed in equally far
Connecting hydraulic lines
Removing implements
Installing the cardan shafts
Operating the joystick
Joystick operation
Operating the front power lift
Tilting the front power lift
Sideshifting the front power lift
Operating the front power lift with keyboard
Operating the tilting device with the keyboard
Switching the front power lift to double-acting
Operating the sideshift with the keyboard
Transport safety
External operation of the front power lift
Toggle button for Float Position Button
Flow limiter for joystick
Operating the rear power lift
External operation of the rear power lift
Operating the hydraulic couplings
Operating the green hydraulic couplings
Operating the blue hydraulic couplings
Operating the yellow and white hydraulic couplings
Turning on the front PTO
Turning on the rear PTO
Operating the hydraulic cushioning* front power lift
Adjusting the hysteresis
Gas pressure in the diaphragm accumu- lator is 30 bar
Driving on-road with implement cushioning
Operation with implement cushioning
Turning the implement cushioning off
102
Operating the implements
Turning off the implement variable-displacement Pump
Make sure no-one is standing in the danger zone at the rear
Operating the hydraulic dumper
Operating priority flow valve
Press button 4 only at low engine speed
Slowly increase the speed of the engine
Turning off the priority flow valve
Press button 3 only at low engine speed
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Operating the driver’s cab
Other activities
Operating the roof hatch Opening the roof hatch
Removing the roof hatch
Other activities
Turning on windshield wiper/washer
Front windshield wiper/washer
Turn the preheat/starter switch to position
Lights Turning on and operating the lights
Turning on high beam
13 14
Signalling to the left, signalling to the right
Turning on the top headlights
Operating the horn
Turning on the rotating beacon
Operating the hazard warning flasher system
Turning on the flood light
Flood light must not be used in the public traffic area
Interior light Turning on the interior light
Radio* and loudspeakers Operating the radio
Power socket Connecting equipment to the power socket
Heating and ventilating Turning on the heater
Heater
Fresh air blower has 2 speeds
Turning on the ventilation
Air conditioning
Cleaning the condenser
Operating the air conditioning
Air conditioning
Vehicle fuses
Fuses
123
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Taking out of operation
Leaving the vehicle
Stopping
Shutdown
Taking out of operation
Do not leave the cabin without taking the ig- nition key
Leaving the vehicle
Trailers, towing
Trailers, towing
Operating the trailer hitch manually, attaching trailers
Bearing load
Trailer hitch must be completely closed
Driving with trailers
Instructions for transport
Transport, hoisting, towing
Hoisting instructions
Do not step or stand under a suspended load. Danger
Towing instructions
Transport, hoisting, towing
Brake cable is very taut risk of injury
Secure the vehicle against rolling with chocks
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Adjusting the speedometer
Indicators, adjustments
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Problems in engine and exhaust gas turbo
Troubleshooting guide
Problems in electronic and hydraulic driving systems
Problem Cause Remedy
Troubleshooting guide
Troubleshooting guide
Cause Remedy
141
Problems in the hydraulic system and steer- ing
143
Problems in the working hydraulic system
145
146
147
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Qualification of service personnel
General remarks on maintenance
Service
How to value the vehicle?
General remarks on maintenance
Following services were carried out
Service Hours Date Signature Interval Operation
Handling fuels and lubricants
Safety notes for maintenance
152
Work on the electrical system
Disconnect the battery ground lead
Jacking up
Jack lift points
To lower it, return the changeover lever 1 to the left
Securing the dump body loading platform
Raise the cabin carefully
Tilting the cab
Maintenance after the first 500 hours
Maintenance schedule
Maintenance every 500 hours
Maintenance schedule
Maintenance every 1500 hours
Maintenance every 3000 hours
Annual maintenance
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Maintenance during the first period of operation
Maintenance after the first 50 hours
Check the engine for leaks
Page
Adjusting the speedometer
Maintenance as required
Switch layout Tire size Combination
Maintenance as required
Replacement
Cleaning
Page
Clean the cooling system Clean with compressed air
Periodic maintenance Maintenance every 125 hours
Clean with cold cleaner or pressure washer
Check the cooling system
Maintenance every 125 hours
Check the battery and cable terminals
Check the high pressure hoses
Check the brake fluid level for the foot brake
Check the steering cylinder and orbitrol
Do not operate the vehicle with a defective braking system
Check the braking system
Grease the vehicle
Tighten nuts and bolts
Tighten wheel nuts
215 Nm Check the electrical system
Clean the fresh air filter
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Change the engine oil
Maintenance every 500 hours
Observe the instructions for handling fuels and lubricants
Litres
Maintenance every 500 hours
Change the engine oil filter
Check hose couplings for leaks
Check the heating system
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Maintenance every 1000 hours
Check the battery
Check engine valve clearances
Maintenance every 1000 hours
Service V-belts only with the engine station- ary
Check V-belt tension and condition
Clean / replace the fuel pump strainer
Change the fuel filter and fuel prefilter
Fuel system is bled automatically
Do not inject too much grease to prevent damage to the seal
Lubricating the cardan joint nipples
Change the hydraulic oil while at operating temperature
Maintenance every 1500 hours
Maintenance every 1500 hours
Clean
Change
Matically
Air in the hydraulic system is bled auto
Page
Maintenance every 3000 hours
Check the injection nozzles
Change the toothed belt
Page
Change the brake fluid of the foot brake
Annual maintenance
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Putting the vehicle back in service after lay-up
Laying up
Engine preservation
Remove engine preservation
Laying up
Fuel and lubricant recommendations
Recommended engine oils and greases
Fuel and lubricant recommendations
Manufacturer Lubricating oil type
Greases
Brake fluid
Do not use mineral oil
Fuels
Page
Filling quantities
Maintenance data
Tightening torques Hexagon screws and studs
Maintenance data
List of replacement parts Description Order No
Bulbs 12 Lights Rating
Maintenance data
202
100
Alphabetical index
118
Alphabetical index
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206
207
208
209
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