Hoshizaki KM-901MRH/3, KM-901MWH, KM-901MAH manual

V. Removal and Replacement of Components	68
A. Service for Refrigerant Lines	68
1. Refrigerant Recovery	68
2. Brazing	69
3. Evacuation and Recharge (R-404A)	69
B. Removal and Replacement of Compressor	70
C. Removal and Replacement of Expansion Valve	71
D. Removal and Replacement of Hot Gas Valve or Liquid Line Valve	72
E. Removal and Replacement of Evaporator	73
F. Removal and Replacement of Air-Cooled Condenser	74
G. Removal and Replacement of Water-Cooled Condenser	75
H. Removal and Replacement of Remote Air-Cooled Condenser	76
I. Removal and Replacement of Water Regulating Valve (water-cooled model)	77
J. Adjustment of Water Regulating Valve (water-cooled model)	78
K. Removal and Replacement of Headmaster (Condensing Pressure Regulator - C.P.R.)
(remote air-cooled model)	78
L. Removal and Replacement of Thermistor	79
M. Removal and Replacement of Fan Motor (air-cooled and remote air‑cooled models)80
N. Removal and Replacement of Inlet Water Valve	80
O. Removal and Replacement of Pump Motor	81
P. Removal and Replacement of Control Board	82
VI. Cleaning and Maintenance	83
A. Cleaning and Sanitizing Instructions	83
1. Cleaning Procedure	84
2. Sanitizing Procedure - Following Cleaning Procedure	85
B. Maintenance	86
C. Preparing the Icemaker for Long Storage	86

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Hoshizaki KM-901MRH/3, KM-901MWH, KM-901MAH service manual

Contents

KM-901MAH KM-901MWH Hoshizaki AMERICA, INC Contents Page Page Serious injury Important Safety InformationIndicates important information about the use and care Unit 1a. KM-901MAH air-cooled Auxiliary Code T-0, U-0 Specifications Icemaker 1b. KM-901MAH air-cooled Auxiliary Code U-1 and Later Water Cooled Condenser 2a. KM-901MWH water-cooled Auxiliary Code T-0, U-0 2b. KM-901MWH water-cooled Auxiliary Code U-1 and Later 3a. KM-901MRH remote air-cooled Auxiliary Code T-0, U-0 3b. KM-901MRH remote air-cooled Auxiliary Code U-1 and Later 4a. KM-901MRH3 remote air-cooled Auxiliary Code T-0, U-0 4b. KM-901MRH remote air-cooled Auxiliary Code U-1 and Later Condenser Unit Model URC-9F Specifications KM-901MAH air-cooled II. General Information Construction KM-901MWH water-cooled KM-901MRH/3 remote air-cooled Control Board Auxiliary Code T-0, U-0 Sequence of OperationSequence Cycles and Shutdown Control Board Auxiliary Code U-1 and Later Shutdown OFF Cycle at Shutdown Mechanical Bin Control Activation Sequence Flow Chart Control Board Sequence Flow ChartCycle Bin Full Later Control Board Auxiliary Code U-1Minute Harvest Cycle Freeze Cycle Pump-Out Cycle Fill Cycle Control Board Control Board Control Board Layout Part Number 2A3792-01 High Temperature Safety Harvest Backup Timer and Freeze TimerLow Water Safety Maximum Water Supply Period 6 minutes No. of Beeps Type of Alarm Every 3 sec LED Lights and Audible Alarm SafetiesSequence Step Energized Time LEDs are On Components Min Max Avg Control Board Auxiliary Code U-1 and Later Default Dip Switch Settings Controls and AdjustmentsHarvest Timer S4 dip switch 1 S4 Dip Switch S4 Dip Switch No S4 Dip Switch Setting Time seconds Inlet Pump-Out Timer S4 dip switch 3Pump-Out Frequency Control S4 dip switch 5 Factory Use S4 dip switch Bin Control Selector/Harvest Pump Timer S4 dip switchControl Board S4 Dip Switch Setting Bin Control Control Board S4 Dip Switch Setting Pump Motor Time seconds Float Switch Control S5 dip switch 1 G Control Board Freeze Timer S4 dip switch 9Refill Counter S5 dip switch 2 through 5 G Control Board S4 Dip Switch Setting Time Minutes Control Switch Float SwitchBin Control Thermistor Water Pump Switch Discharge Line KM-901MAH air-cooled and KM-901MWH water-cooled Wiring DiagramsModelCooled-AirWater-Cooled Model PressureHigh* Switch High PressureSwitchKM-901MRH remote air-cooled KM-901MRH3 remote air-cooled Cooled-AirModel High* Pressure Switch Cooled-WaterModel High Pressure Switch SwitchPressure Performance Data 835 9121480 1570 KM-901MRH remote air-cooled KM-901MRH3 remote air-cooled Diagnostic Procedure IV. Service DiagnosisPage OFF Shutdown Thermostatic Bin Control Auxiliary Code T-0, U-0 Control Board Check Control Correct LED Board Lighting Sequence Bin Control Check Mechanical Bin Control Check Mechanical Bin Control Cleaning Float Switch Check Float Switch Check and Cleaning Float Switch Cleaning Thermistor Check No Ice Production Diagnostic ChartsProblem Possible Cause Remedy Problem Possible Cause Remedy Problem Possible Cause Remedy Evaporator is Frozen Up Problem Possible Cause Remedy Low Ice Production Abnormal Ice Other Refrigerant Recovery Removal and Replacement of ComponentsService for Refrigerant Lines Evacuation and Recharge R-404A Brazing Removal and Replacement of Compressor Removal and Replacement of Expansion Valve Page Removal and Replacement of Evaporator Removal and Replacement of Air-Cooled Condenser Removal and Replacement of Water-Cooled Condenser Removal and Replacement of Remote Air-Cooled Condenser Page Adjustment of Water Regulating Valve water-cooled model Removal and Replacement of Thermistor Removal and Replacement of Inlet Water Valve Removal and Replacement of Pump Motor Removal and Replacement of Control Board Cleaning and Sanitizing Instructions VI. Cleaning and Maintenance Cleaning Procedure Sanitizing Procedure Following Cleaning Procedure Preparing the Icemaker for Long Storage Maintenance Drain the water tank