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Kohler 36VDC, 6VSG, 24VDC, 48VDC manual Generator Set Operation, TP-68431/13

Models: 48VDC 36VDC 24VDC 6VSG

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22 Section 2 Generator Set Operation

TP-6843 1/13

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Kohler 36VDC, 6VSG, 24VDC, 48VDC manual Generator Set Operation, TP-68431/13

Contents

Operation 24VDC 36VDC 48VDCTP-68431/13a 6VSGGenerator Set Identification Numbers Product Identification InformationController Identification Engine IdentificationTable of Contents Table of Contents Battery Safety Precautions and InstructionsAccidental Starting Engine Backfire/Flash Fire Exhaust SystemHazardous Noise Fuel SystemHazardous Voltage/Moving Parts Heavy Equipment Hot PartsIntroduction List of Related LiteratureNameplate Emission InformationAsia Pacific Service AssistanceHeadquarters Europe, Middle East, Africa EMEA China12 Service Assistance TP-68431/131.1 Introduction Section 1 Descriptions and Service Views1.5.1VSC Controller Features 1.2 Engine1.6.2OnCue Generator Management System 1.6 Accessories1.6.1Carburetor Heater 1.6.3Programmable Interface Module PIM1.7 Service Views 4.Fuel pressure switch 1.Interface board factory-wiredto terminal blocks2.Intrusion alarm switch 16 Section 1 Descriptions and Service ViewsSection 2 Generator Set Operation 2.2 Prestart Checklist2.1 Theory of Operation 2.4.1Local Starting and Stopping 2.3 Exercising the Generator Set2.4 Generator Set Operation 2.4.2Remote Starting and Stopping2.6.1Warnings 2.6 Faults2.5 Exercise 2.6.2ShutdownsFigure 2-4 Clearing a Fault on the VSC Controller Figure 2-5 Controller Fault Messages 22 Section 2 Generator Set Operation TP-68431/13Section 3 VSC Controller Operation 3.2 Control and Indicators3.1 VSC Generator Set Controller 3.2.2LED Indicators 3.2.1Controller Keypad3.2.3LCD Display 3.5 Changing Settings 3.3 Controller Power3.4 Battery Charging 3.5.1Procedure to Change SettingsChanging Date/Time 3.6.1Setting the Exerciser at Controller Power-up 3.6 Setting the Exerciser3.6.2Changing the Exercise Settings Genset ---- System 3.7 VSC Controller Menus 3.8 Main Menu3.9 Overview Menu 3.10 Engine Metering Menu3.11 Generator Metering Menu 3.11.1Calibration3.12Generator Set Information Menu 3.13 Genset Run Time Menu3.14.1System Parameters for Battery Bank Charging 3.14 Genset System MenuSystem Voltage, VDC Load Limit =Nominal Voltage Maximum Current at 100% Load Limit, Amps3.14.2 Setting the Exerciser 3.14.3 Adjusting the Display Contrast3.15 Date and Time Menu 3.16 Networking Information Menus3.16.1 Networking Status Submenu Password 3.16.3 RBUS Information 3.16.4 Remote Devices Submenu Status 3.18.1 Procedure to View Event History 3.18 Event Log44 Section 3 VSC Controller Operation TP-68431/13Section 4 Scheduled Maintenance 4.1 Scheduled Maintenance4.1.1Service Schedule, 6VSG Models 4.2.1Low Oil Pressure Shutdown 4.2.4Oil Change Procedure4.2 Lubrication System 4.2.2Oil Check4.2.5Resetting the Maintenance Timer 4.3 Spark PlugsPrecleaner Service 4.4 Air Cleaner ServicePaper Element Service 4.5Cooling System 4.7Engine Starting Battery4.6 Exhaust System 4.8.2Fuel System 4.8 Storage Procedure4.8.1Lubricating System 4.8.3Cylinder Lubrication4.8.5Battery 5.4 Controller Service Access Section 5 Troubleshooting5.2 Fault Messages 5.1 Introduction5.5 Troubleshooting Figure 5-2 General Troubleshooting ChartAppendix A Abbreviations kilojoule Systeme international d’unitesTP-68431/13 NotesAppendix 58 Appendix TP-68431/13Page TP-68431/13a Call 1-800-544-2444or visit KOHLERPower.comPhone 920-457-4441,Fax Kohler Power Systems KOHLER CO. Kohler, Wisconsin