Manuals / Kohler / Lawn and Garden / Portable Generator

Kohler 6VSG, 24VDC, 36VDC, 48VDC manual Call 1-800-544-2444or visit KOHLERPower.com, TP-68431/13a

Models: 48VDC 36VDC 24VDC 6VSG

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© 2012, 2013 by Kohler Co. All rights reserved.

TP-6843 1/13a

© 2012, 2013 by Kohler Co. All rights reserved.

KOHLER CO. Kohler, Wisconsin 53044

Phone 920-457-4441, Fax 920-459-1646

Kohler Power Systems

Asia Pacific Headquarters

7 Jurong Pier Road

Singapore 619159

Phone (65) 6264-6422, Fax (65) 6264-6455

For the nearest KOHLER authorized installation, service, and sales dealer in the US and Canada:

Call 1-800-544-2444 or visit KOHLERPower.com

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Kohler 6VSG, 24VDC, 36VDC, 48VDC Call 1-800-544-2444or visit KOHLERPower.com, TP-68431/13a, KOHLER CO. Kohler, Wisconsin

Contents

24VDC 36VDC 48VDC TP-68431/13aOperation 6VSGProduct Identification Information Controller IdentificationGenerator Set Identification Numbers Engine IdentificationTable of Contents Table of Contents Safety Precautions and Instructions BatteryAccidental Starting Engine Backfire/Flash Fire Exhaust SystemFuel System Hazardous NoiseHazardous Voltage/Moving Parts Heavy Equipment Hot PartsIntroduction List of Related LiteratureNameplate Emission InformationService Assistance Headquarters Europe, Middle East, Africa EMEAAsia Pacific China12 Service Assistance TP-68431/13Section 1 Descriptions and Service Views 1.5.1VSC Controller Features1.1 Introduction 1.2 Engine1.6 Accessories 1.6.1Carburetor Heater1.6.2OnCue Generator Management System 1.6.3Programmable Interface Module PIM1.7 Service Views 1.Interface board factory-wiredto terminal blocks 2.Intrusion alarm switch4.Fuel pressure switch 16 Section 1 Descriptions and Service Views2.2 Prestart Checklist Section 2 Generator Set Operation2.1 Theory of Operation 2.3 Exercising the Generator Set 2.4 Generator Set Operation2.4.1Local Starting and Stopping 2.4.2Remote Starting and Stopping2.6 Faults 2.5 Exercise2.6.1Warnings 2.6.2ShutdownsFigure 2-4 Clearing a Fault on the VSC Controller Figure 2-5 Controller Fault Messages 22 Section 2 Generator Set Operation TP-68431/133.2 Control and Indicators Section 3 VSC Controller Operation3.1 VSC Generator Set Controller 3.2.2LED Indicators 3.2.1Controller Keypad3.2.3LCD Display 3.3 Controller Power 3.4 Battery Charging3.5 Changing Settings 3.5.1Procedure to Change SettingsChanging Date/Time 3.6 Setting the Exerciser 3.6.1Setting the Exerciser at Controller Power-up3.6.2Changing the Exercise Settings Genset ---- System 3.7 VSC Controller Menus 3.8 Main Menu3.9 Overview Menu 3.10 Engine Metering Menu3.11 Generator Metering Menu 3.11.1Calibration3.12Generator Set Information Menu 3.13 Genset Run Time Menu3.14.1System Parameters for Battery Bank Charging 3.14 Genset System MenuLoad Limit = Nominal VoltageSystem Voltage, VDC Maximum Current at 100% Load Limit, Amps3.14.2 Setting the Exerciser 3.14.3 Adjusting the Display Contrast3.15 Date and Time Menu 3.16 Networking Information Menus3.16.1 Networking Status Submenu Password 3.16.3 RBUS Information 3.16.4 Remote Devices Submenu Status 3.18.1 Procedure to View Event History 3.18 Event Log44 Section 3 VSC Controller Operation TP-68431/13Section 4 Scheduled Maintenance 4.1 Scheduled Maintenance4.1.1Service Schedule, 6VSG Models 4.2.4Oil Change Procedure 4.2 Lubrication System4.2.1Low Oil Pressure Shutdown 4.2.2Oil Check4.2.5Resetting the Maintenance Timer 4.3 Spark Plugs4.4 Air Cleaner Service Precleaner ServicePaper Element Service 4.7Engine Starting Battery 4.5Cooling System4.6 Exhaust System 4.8 Storage Procedure 4.8.1Lubricating System4.8.2Fuel System 4.8.3Cylinder Lubrication4.8.5Battery Section 5 Troubleshooting 5.2 Fault Messages5.4 Controller Service Access 5.1 Introduction5.5 Troubleshooting Figure 5-2 General Troubleshooting ChartAppendix A Abbreviations kilojoule Systeme international d’unitesNotes TP-68431/13Appendix 58 Appendix TP-68431/13Page Call 1-800-544-2444or visit KOHLERPower.com Phone 920-457-4441,Fax Kohler Power SystemsTP-68431/13a KOHLER CO. Kohler, Wisconsin