Kohler 36VDC, 24VDC, 48VDC manual 4.1.1Service Schedule, 6VSG Models

Models: 48VDC 36VDC 24VDC 6VSG

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4.1.1Service Schedule, 6VSG Models

 

 

 

 

Procedure

 

 

 

System Component or Procedure

See

Visually

 

 

 

 

 

Section

Inspect

Check

Change

Clean

Test

Frequency

Fuel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flexible lines and connections

 

 

X

 

R

 

 

Quarterly

 

 

 

 

 

 

 

 

 

Main tank supply level (if LPG fueled)

 

 

 

X

 

 

 

Weekly

 

 

 

 

 

 

 

 

 

Fuel piping

 

 

X

 

 

 

 

Yearly

 

 

 

 

 

 

 

 

 

Lubrication

4.2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil level

 

 

X

X

 

 

 

8 hours or before use

 

 

 

 

 

 

 

 

 

Crankcase breather hose

 

 

X

 

 

 

 

Yearly or 500 hours

 

 

 

 

 

 

 

 

 

Change oil

 

 

 

 

X

 

 

Yearly or 100 hours ‡

 

 

 

 

 

 

 

 

 

Replace filter

 

 

 

 

X

 

 

Yearly or 200 hours

 

 

 

 

 

 

 

 

 

Cooling

4.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air ducts, louvers

 

 

 

X

 

X

 

Yearly

 

 

 

 

 

 

 

 

 

Exhaust Line

4.6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Leakage

 

 

X

X

 

 

 

Weekly

 

 

 

 

 

 

 

 

 

Insulation, fire hazards

 

 

X

 

 

 

 

Yearly

 

 

 

 

 

 

 

 

 

Obstructions or combustible materials near exhaust

 

 

X

 

 

 

 

Weekly

outlet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC Electrical System

4.7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery charger operation, charge rate (if equipped)

 

 

X

 

 

 

 

Monthly

 

 

 

 

 

 

 

 

 

Remove corrosion, clean and dry battery and rack

 

 

X

 

 

X

 

Yearly

 

 

 

 

 

 

 

 

 

Clean and tighten battery terminals and inspect boots

 

 

X

X

 

 

 

Yearly

 

 

 

 

 

 

 

 

 

Battery electrolyte level and specific gravity *

 

 

 

X

 

 

 

Yearly

 

 

 

 

 

 

 

 

 

AC Electrical System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tighten control and power wiring connections

 

 

 

X

 

 

 

Yearly

 

 

 

 

 

 

 

 

 

Remote control system (if equipped)

 

 

 

 

 

 

X

Monthly

 

 

 

 

 

 

 

 

 

Visible wear or damage

 

 

X

 

 

 

 

Quarterly

 

 

 

 

 

 

 

 

 

Wire abrasions where subject to motion

 

 

X

X

 

 

 

6 months

 

 

 

 

 

 

 

 

 

Wire-cable insulation condition

 

 

X

 

 

 

 

3 years or 500 hours

 

 

 

 

 

 

 

 

 

Engine and Mounting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Visible wear or damage

 

 

X

 

 

 

 

Weekly

 

 

 

 

 

 

 

 

 

Air cleaner and precleaner service †

4.4

 

 

 

R

 

 

Yearly or 100 hours

 

 

 

 

 

 

 

 

 

Spark plugs

4.3

 

 

 

X

 

 

Yearly or 300 hours

 

 

 

 

 

 

 

 

 

Replace stepper motor coupling and bushing

 

 

 

 

D

 

 

500 hours

 

 

 

 

 

 

 

 

 

Generator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Visible wear or damage

 

 

X

 

 

 

 

Quarterly

 

 

 

 

 

 

 

 

 

Exercise generator set

 

 

 

 

 

 

X

Weekly

 

 

 

 

 

 

 

 

 

Brushes and collector ring

 

 

D

 

 

D

 

Yearly

 

 

 

 

 

 

 

 

 

Measure and record resistance readings of windings

 

 

 

 

 

 

 

 

with insulation tester (Megger®, with SCR assembly or

 

 

 

 

 

 

D

3 years

rectifier and load leads disconnected) *

 

 

 

 

 

 

 

 

General Condition of Equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Evidence of vibration, leakage, excessive noise,

 

 

X

X

 

X

 

Weekly

temperature, or deterioration

 

 

 

 

 

 

 

 

 

 

 

 

Interior of sound enclosure

 

 

X

 

 

X

 

Quarterly

 

 

 

 

 

 

 

 

 

* Not necessary for maintenance-free batteries.

 

X

Action

 

 

 

 

 

† Service more frequently under extremely dusty/dirty conditions.

D

Authorized distributor/dealer only

 

‡ Yearly or 250 hours if equipped with optional Oil Makeup Kit.

R

Replace as necessary

 

 

 

Megger® is a registered trademark of Biddle Instruments.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

46 Section 4 Scheduled Maintenance

TP-6843 1/13

Page 46
Image 46
Kohler 36VDC, 24VDC, 48VDC manual 4.1.1Service Schedule, 6VSG Models