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48VDC, 6VSG, 24VDC, 36VDC manual
Models:
48VDC
36VDC
24VDC
6VSG
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Troubleshooting
Maintenance
Interface board factory-wiredto terminal blocks
3.5.1Procedure to Change Settings
Faults
Adjusting the Display Contrast
Battery
Setting the Exerciser
Checklist
Air Cleaner Service
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Contents
6VSG
24VDC 36VDC 48VDC
TP-68431/13a
Operation
Engine Identification
Product Identification Information
Controller Identification
Generator Set Identification Numbers
Table of Contents
Table of Contents
Accidental Starting
Safety Precautions and Instructions
Battery
Exhaust System
Engine Backfire/Flash Fire
Hazardous Voltage/Moving Parts
Fuel System
Hazardous Noise
Hot Parts
Heavy Equipment
List of Related Literature
Introduction
Emission Information
Nameplate
China
Service Assistance
Headquarters Europe, Middle East, Africa EMEA
Asia Pacific
TP-68431/13
12 Service Assistance
1.2 Engine
Section 1 Descriptions and Service Views
1.5.1VSC Controller Features
1.1 Introduction
1.6.3Programmable Interface Module PIM
1.6 Accessories
1.6.1Carburetor Heater
1.6.2OnCue Generator Management System
1.7 Service Views
16 Section 1 Descriptions and Service Views
1.Interface board factory-wiredto terminal blocks
2.Intrusion alarm switch
4.Fuel pressure switch
2.1 Theory of Operation
2.2 Prestart Checklist
Section 2 Generator Set Operation
2.4.2Remote Starting and Stopping
2.3 Exercising the Generator Set
2.4 Generator Set Operation
2.4.1Local Starting and Stopping
2.6.2Shutdowns
2.6 Faults
2.5 Exercise
2.6.1Warnings
Figure 2-4 Clearing a Fault on the VSC Controller
Figure 2-5 Controller Fault Messages
TP-68431/13
22 Section 2 Generator Set Operation
3.1 VSC Generator Set Controller
3.2 Control and Indicators
Section 3 VSC Controller Operation
3.2.1Controller Keypad
3.2.2LED Indicators
3.2.3LCD Display
3.5.1Procedure to Change Settings
3.3 Controller Power
3.4 Battery Charging
3.5 Changing Settings
Changing Date/Time
3.6.2Changing the Exercise Settings
3.6 Setting the Exerciser
3.6.1Setting the Exerciser at Controller Power-up
Genset ---- System
3.8 Main Menu
3.7 VSC Controller Menus
3.10 Engine Metering Menu
3.9 Overview Menu
3.11.1Calibration
3.11 Generator Metering Menu
3.13 Genset Run Time Menu
3.12Generator Set Information Menu
3.14 Genset System Menu
3.14.1System Parameters for Battery Bank Charging
Maximum Current at 100% Load Limit, Amps
Load Limit =
Nominal Voltage
System Voltage, VDC
3.14.3 Adjusting the Display Contrast
3.14.2 Setting the Exerciser
3.16 Networking Information Menus
3.15 Date and Time Menu
3.16.1 Networking Status Submenu
Password
3.16.3 RBUS Information
3.16.4 Remote Devices Submenu
Status
3.18 Event Log
3.18.1 Procedure to View Event History
TP-68431/13
44 Section 3 VSC Controller Operation
4.1 Scheduled Maintenance
Section 4 Scheduled Maintenance
4.1.1Service Schedule, 6VSG Models
4.2.2Oil Check
4.2.4Oil Change Procedure
4.2 Lubrication System
4.2.1Low Oil Pressure Shutdown
4.3 Spark Plugs
4.2.5Resetting the Maintenance Timer
Paper Element Service
4.4 Air Cleaner Service
Precleaner Service
4.6 Exhaust System
4.7Engine Starting Battery
4.5Cooling System
4.8.3Cylinder Lubrication
4.8 Storage Procedure
4.8.1Lubricating System
4.8.2Fuel System
4.8.5Battery
5.1 Introduction
Section 5 Troubleshooting
5.2 Fault Messages
5.4 Controller Service Access
Figure 5-2 General Troubleshooting Chart
5.5 Troubleshooting
Appendix A Abbreviations
Systeme international d’unites
kilojoule
Appendix
Notes
TP-68431/13
TP-68431/13
58 Appendix
Page
KOHLER CO. Kohler, Wisconsin
Call 1-800-544-2444or visit KOHLERPower.com
Phone 920-457-4441,Fax Kohler Power Systems
TP-68431/13a
