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Kohler 6VSG, 24VDC, 36VDC, 48VDC manual VSC Controller Operation, TP-68431/13

Models: 48VDC 36VDC 24VDC 6VSG

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44 Section 3 VSC Controller Operation

TP-6843 1/13

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Kohler 6VSG, 24VDC, 36VDC, 48VDC manual VSC Controller Operation, TP-68431/13

Contents

24VDC 36VDC 48VDC TP-68431/13aOperation 6VSGProduct Identification Information Controller IdentificationGenerator Set Identification Numbers Engine IdentificationTable of Contents Table of Contents Accidental Starting Safety Precautions and InstructionsBattery Engine Backfire/Flash Fire Exhaust SystemHazardous Voltage/Moving Parts Fuel SystemHazardous Noise Heavy Equipment Hot PartsIntroduction List of Related LiteratureNameplate Emission InformationService Assistance Headquarters Europe, Middle East, Africa EMEAAsia Pacific China12 Service Assistance TP-68431/13Section 1 Descriptions and Service Views 1.5.1VSC Controller Features1.1 Introduction 1.2 Engine1.6 Accessories 1.6.1Carburetor Heater1.6.2OnCue Generator Management System 1.6.3Programmable Interface Module PIM1.7 Service Views 1.Interface board factory-wiredto terminal blocks 2.Intrusion alarm switch4.Fuel pressure switch 16 Section 1 Descriptions and Service Views2.1 Theory of Operation 2.2 Prestart ChecklistSection 2 Generator Set Operation 2.3 Exercising the Generator Set 2.4 Generator Set Operation2.4.1Local Starting and Stopping 2.4.2Remote Starting and Stopping2.6 Faults 2.5 Exercise2.6.1Warnings 2.6.2ShutdownsFigure 2-4 Clearing a Fault on the VSC Controller Figure 2-5 Controller Fault Messages 22 Section 2 Generator Set Operation TP-68431/133.1 VSC Generator Set Controller 3.2 Control and IndicatorsSection 3 VSC Controller Operation 3.2.2LED Indicators 3.2.1Controller Keypad3.2.3LCD Display 3.3 Controller Power 3.4 Battery Charging3.5 Changing Settings 3.5.1Procedure to Change SettingsChanging Date/Time 3.6.2Changing the Exercise Settings 3.6 Setting the Exerciser3.6.1Setting the Exerciser at Controller Power-up Genset ---- System 3.7 VSC Controller Menus 3.8 Main Menu3.9 Overview Menu 3.10 Engine Metering Menu3.11 Generator Metering Menu 3.11.1Calibration3.12Generator Set Information Menu 3.13 Genset Run Time Menu3.14.1System Parameters for Battery Bank Charging 3.14 Genset System MenuLoad Limit = Nominal VoltageSystem Voltage, VDC Maximum Current at 100% Load Limit, Amps3.14.2 Setting the Exerciser 3.14.3 Adjusting the Display Contrast3.15 Date and Time Menu 3.16 Networking Information Menus3.16.1 Networking Status Submenu Password 3.16.3 RBUS Information 3.16.4 Remote Devices Submenu Status 3.18.1 Procedure to View Event History 3.18 Event Log44 Section 3 VSC Controller Operation TP-68431/13Section 4 Scheduled Maintenance 4.1 Scheduled Maintenance4.1.1Service Schedule, 6VSG Models 4.2.4Oil Change Procedure 4.2 Lubrication System4.2.1Low Oil Pressure Shutdown 4.2.2Oil Check4.2.5Resetting the Maintenance Timer 4.3 Spark PlugsPaper Element Service 4.4 Air Cleaner ServicePrecleaner Service 4.6 Exhaust System 4.7Engine Starting Battery4.5Cooling System 4.8 Storage Procedure 4.8.1Lubricating System4.8.2Fuel System 4.8.3Cylinder Lubrication4.8.5Battery Section 5 Troubleshooting 5.2 Fault Messages5.4 Controller Service Access 5.1 Introduction5.5 Troubleshooting Figure 5-2 General Troubleshooting ChartAppendix A Abbreviations kilojoule Systeme international d’unitesAppendix NotesTP-68431/13 58 Appendix TP-68431/13Page Call 1-800-544-2444or visit KOHLERPower.com Phone 920-457-4441,Fax Kohler Power SystemsTP-68431/13a KOHLER CO. Kohler, Wisconsin