3.Fill with oil.

a.Fill the engine to the F mark on the dipstick. The engine oil capacity is shown in Figure 4-2.

See Section 4.2.3 Engine Oil Recommendation, for oil selection.

Generator Set Model

Oil Capacity, L (qt.)

 

 

 

6VSG

 

1.9 (2.0)

 

 

 

Figure

4-2Engine Oil Capacity

b.Reinstall the dipstick and the oil fill cap.

c.Reconnect the generator set engine starting battery, negative (–) lead last.

d.Reconnect the AC power to the generator set.

e.Press the RUN button on the generator set controller. The generator set will start.

f.Run the generator set for a minute to allow the oil pressure to reach operating range.

g.Stop the generator set, wait 1 minute, and then recheck the oil level. Add oil to bring the level up to the F mark on the dipstick.

4.Check for leaks.

a.Check for oil leaks.

b.Fix leaks and recheck the oil level.

c.Reinstall the roof panel and close service door.

5.Reset the maintenance timer on the controller.

4.2.5Resetting the Maintenance Timer

1.In the Overview menu, step down to the Next Maintenance screen.

2.Press the Select button.

3.Press the Up arrow button so that Reset Maint Timer? Yes is displayed.

4.Press the Select button. After about two minutes, the new maintenance interval and date are displayed.

4.3 Spark Plugs

Reset the spark plug gap or replace the plugs with new plugs as necessary.

1.Clean the area around the base of the spark plug to keep dirt and debris out of the engine.

2.Remove the spark plug and check its condition. Replace the spark plug if it is worn or if its reuse is questionable.

3.Check the spark plug gap using a wire feeler gauge. See Figure 4-3for the recommended spark plug gap. Adjust the gap by carefully bending the ground electrode. See Figure 4-4and Figure 4-5.

4.Reinstall the spark plug into the cylinder head. Torque the spark plug to 24.4-29.8 Nm (18-22 ft. lb.)

Generator Set Model

Spark Plug Gap

6VSG

0.76 mm (0.030 in.)

Figure

4-3Spark Plug Gap

 

KPS_027

Figure 4-4Checking the Spark Plug Gap

KPS_028

Figure 4-5Adjusting the Spark Plug Gap

48 Section 4 Scheduled Maintenance

TP-6843 1/13

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Kohler 6VSG, 24VDC, 36VDC, 48VDC manual Spark Plugs, Resetting the Maintenance Timer