Appendix B

STT WAVE SHAPING PRINCIPLES

B-3

 

 

 

FIGURE B-2. WELD DROPLET TRANSFER.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PEAK

AMPS

TAILOUT

BACKGROUND AMPS

T0

T1

T2

T3

T5

T6

T7

27850060

From time T0 to T1: Background current is a steady-state current level, between 50 and

(Background Current) 100 Amps that maintains an arc to form a weld bead.

From time T1 to T2: An arc voltage detector indicates that the arc is shorted; background

(Ball Time)

current is reduced for approximately 0.75 milliseconds.

From time T2 to T3: High current is applied to speed the transfer of molten metal to the

(Pinch)

weld puddle. A dV/dt calculation indicates when fuse separation is

 

about to occur; current is reduced to 50 Amps.

Time T4:Fuse separation occurs at low current. Time T4 is a function of

(Fuse Separation)

voltage, and not indicated on the amperage waveform.

From time T5 to T6: A period of high arc current that melts the electrode back. (Plasma Boost)

From time T6 to T7: Arc current is reduced from Peak Amps to the Background current

(Plasma)level.

WAVE DESIGNER

Page 57
Image 57
Lincoln Electric IM649 manual Figure B-2. Weld Droplet Transfer