Appendix A

PULSE WAVE SHAPING PRINCIPLES

A-9

3.Close the Adaptive Loop / Adjust the Peak Voltage

a.If the adaptive stickout window is not open, click on the button to open the window. Select the adaptive option to close the adaptive loop. Verify that the adaptive button lights up.

NOTE: When on-line with the adaptive loop closed, the wave shape parameters will be adapted (change) to maintain constant arc length. Adjusting one parameter in Wave Designer often forces the adaptive feature to modify other wave shape parameters. The adaptive nature of the program may be noticed when editing the parameters; changing one parameter value causes other parameter values to change in response. We recommend not changing pulse variables in the adaptive mode.

b.While the adaptive loop is closed, the peak voltage value displayed in the adaptive stickout window is adjustable. While welding a trial bead, adjust the peak voltage for an optimal arc length.

c.If desired, adjust the inductance value to achieve the desired weld pinch. If the inductance value is set too high, it will limit the rate of current change and may limit the ramp-up rate and tailout speed.

4.Select an Adaptive Type (Optional)

a.Click on the button on the Waveform Editor screen to view the Adapting Stickout screen. Click on the arrow in the adaptive type box to display the adaptive types listing.

b.Select each adaptive type in-turn and perform a trial weld. After performing a trial weld for each adaptive type, select the adaptive type best suited to the wire feed speed. A brief summary of the adaptive type characteristics is presented in Table A-1.

TABLE A-1. ADAPTIVE TYPE CHARACTERISTICS.

Adaptive Type

*Characteristics

Application

 

 

 

Sandia

Stepoff and background

lower wire feed speeds and where consistent

 

30%, frequency 45%

pulse values for droplet detachment are

 

 

required

 

 

 

Fresa

Peak current 10%, stepoff

intermediate wire feed speeds

 

and background 30%,

 

 

frequency 45%

 

 

 

 

Manzana

Peak current 20%, stepoff

high wire feed speeds; peak current is the

 

and background 10%,

controlling variable

 

frequency 30%

 

 

 

 

Naranja

Peak current and time 10%,

where highest range of peak adaptive control

 

stepoff and background

is required

 

10%, frequency 30%

 

 

 

 

Mora

Frequency 60%

typical for most pulse GMAW welding

 

 

machines

 

 

 

*Each adaptive type specifies which parameters are being adapted and the sensitivity of adaptiveness for each parameter. For example, Mora type adapts only one parameter — frequency — at a sensitivity level of 60%. In developing waveforms, try each adaptive type to determine the most desired result.

WAVE DESIGNER

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Lincoln Electric IM649 manual Close the Adaptive Loop / Adjust the Peak Voltage, Select an Adaptive Type Optional