i

 

TABLE OF CONTENTS

 

 

i

 

 

 

 

 

 

 

 

 

 

 

 

 

Page

 

 

 

License Information

ii

 

 

 

 

 

 

 

 

 

 

Introduction

Section 1

1.1

Product Overview

1-1

 

 

1.2

User Responsibility

1-1

 

 

1.3

Computer System Requirements

1-1

 

 

1.4

Software Release Data

1-2

 

 

1.5

Welding Equipment Requirements

1-2

 

 

 

 

 

 

 

 

 

 

 

 

Software Installation

Section 2

2.1

File Storage Locations

2-1

 

 

2.2

Software Installation Procedure

2-1

 

 

2.3

Equipment Interface Connections

2-2

 

 

2.4

Equipment/Software Startup

2-4

 

 

2.5

Upgrade Firmware

2-4

 

 

 

 

 

 

 

 

 

 

 

Software Operation

Section 3

3.1

Synergic Welding and Workpoints

3-1

 

 

3.2

Working in Wave Designer

3-2

 

 

3.3

Wave Design Process

3-11

 

 

3.4

Downloading Wave Shapes

3-12

 

 

3.5

Autosave

3-13

 

 

 

 

 

 

 

 

 

 

 

 

ArcScope

Section 4

4.1

Introduction

4-1

 

 

 

 

 

 

 

 

 

 

 

Troubleshooting

Section 5

5.1

Overview

5-1

 

 

5.2

Wave Designer Troubleshooting Procedure

5-1

 

 

 

 

 

 

 

 

 

 

 

Pulse Wave Shaping Principles

Appendix A

 

 

 

A.1 Appendix Overview

A-1

 

 

 

A.2 GMAW Pulse Overview

A-2

 

 

 

A.3 Adaptive and Non-Adaptive Mode

A-4

 

 

 

A.4 Pulse Wave Design Process

A-5

 

 

 

A.5 Primary Pulse Waveform Components

A-14

 

 

 

A.6 Secondary Waveform Parameters

A-16

 

 

 

A.7

Application Exercise

A-17

 

 

 

 

 

 

 

 

 

STT Wave Shaping Principles

Appendix B

 

 

 

B.1 Appendix Overview

B-1

 

 

 

B.2 STT Overview

B-2

 

 

 

B.3

STT (Surface Tension Transfer)

B-4

 

 

 

B.4 STT Wave Design Process

B-6

 

 

 

B.5 Primary STT Waveform Components

B-12

 

 

 

B.6 Secondary STT Waveform Components

B-14

 

 

 

B.7

Application Exercise

B-15

 

 

 

 

 

 

 

 

WAVE DESIGNER

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Lincoln Electric IM649 manual Table of Contents