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IM649
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5-2
Section 5
TROUBLESHOOTING
WAVE DESIGNER
Contents
Main
Wave Designer
SOFTWARE OPERATORS MANUAL
IM649
Safety Depends on You
Page
i
TABLE OF CONTENTS
ii ii
LICENSE INFORMATION
iii iii
LICENSE INFORMATION
Page
1.1 PRODUCT OVERVIEW
1.2 USER RESPONSIBILITY
Section 1 1-1
INTRODUCTION
1.3 COMPUTER SYSTEM REQUIREMENTS
KEY TOPICS
1.4 SOFTWARE RELEASE DATA
1.5 WELDING EQUIPMENT REQUIREMENTS
INTRODUCTION
2.1 FILE STORAGE LOCATIONS
2.2 SOFTWARE INSTALLATION PROCEDURE
Section 2 2-1
2-2 Section 2
Wave Designer
2.3 EQUIPMENT INTERFACE CONNECTIONS
Section 2 2-3
FIGURE 2-2. CONTROL BOARD DIP SWITCH SETTING. FIGURE2-3. INTERFACE CONNECTION.
http://www.pc.ibm.com/qtechinfo/DSHY-3P5QW4.html
How to enable the external serial port on your ThinkPad
2.4 EQUIPMENT/SOFTWARE STARTUP
600
-20
250
1.2
SOFTWARE OPERATION
3.2 WORKING IN
3-2 Section 3
WAVE DESIGNER
3.2.1 WAVEFORM EDITOR WINDOW
Section 3 3-3
About the Procedure
3-4 Section 3
3.2.2 WAVEFORM EDITOR TOOL BAR
3.2.2.1 FILE MENU
3.2.2.2 TOOLS MENU
Section 3 3-5
Help
Tools Print Pulse Editor Ctrl+P Ctrl+E Ctrl+A Ctrl+F Ctrl+B
STT Editor ArcScope Flash Custom Waveform Browse Mode Directory Upgrade Firmware
Wave Designer Pro Waveform Editor
Wave Designer ArcScope
Printed on Thu Jul 09 07:25:58 EDT 1998
--- Amp
--- dV/dt
3.2.3 EDITING AND SELECTING WORKPOINTS
Section 3 3-7
Adapt Short End
600
-20
3.2.3.1 EDITING WORKPOINTS
3-8 Section 3
WorkPoint Editor
3.2.3.2 SELECTING WORKPOINTS
Section 3 3-9
3.2.4 EDITING VARIABLE PARAMETERS
3-10 Section 3
Section 3 3-11
3.3 WAVE DESIGN PROCESS
3-12 Section 3
3.4 DOWNLOADING WAVE SHAPES
Section 3 3-13
3.5 AUTOSAVE
Page
4.1 INTRODUCTION
4.1.1 USING THE ARC SCOPE WINDOW
Condense
Live Update
Condense
4.1.2 OTHER ARC SCOPE OPTIONS
4-2 Section 4
Section 4 4-3
Page
TROUBLESHOOTING
Page
A.1 APPENDIX OVERVIEW
Appendix A A-1
A-2 Appendix A
Pulse Waveform Editor
Status
A.2 GMAW PULSE OVERVIEW
% OVERSHOOT
SPEED
RAMP-UP RATE
Appendix A A-3
A.3 ADAPTIVE AND NON-ADAPTIVE MODE
A.3.1 ADAPTIVE MODE
A.3.2 NON-ADAPTIVE MODE
A-4 Appendix A
=
A.4 PULSE WAVE DESIGN PROCESS
Appendix A A-5
A.4.1 SELECTING A STARTING WAVE SHAPE
A-6 Appendix A
A.4.2 CUSTOMIZING THE WAVE SHAPE
1. Select a Workpoint
Appendix A A-7
2. Open the Adaptive Loop / Find the Optimal Arc Characteristics
A-8 Appendix A
3. Close the Adaptive Loop / Adjust the Peak Voltage
4. Select an Adaptive Type (Optional)
Appendix A A-9
5. Adjust the Start Control Parameters (Optional)
A-10 Appendix A
6. Adjust the Shorting Control Parameters (Optional)
Appendix A A-11
Shorting Control
7. Adjust the End Condition Parameters (Optional)
A-12 Appendix A
End Conditioning
8. Go Figure/ Make the Waveform Synergic
Developing the 2nd Workpoint
Appendix A A-13
WorkPoint Editor
Workpoints Interpolation
A.5 PRIMARY PULSE WAVEFORM COMPONENTS
A.5.1 PEAK CURRENT AND PEAK TIME
A-14 Appendix A
A.5.2 FREQUENCY
Appendix A A-15
A.5.3 BACKGROUND CURRENT
A.6 SECONDARY WAVEFORM PARAMETERS
A.6.1 RAMP-UP RATE
A.6.2 RAMP OVERSHOOT %
A.6.3 TAILOUT SPEED
A.6.4 TAILOUT TIME
A.7 APPLICATION EXERCISE
Select a wave shape.
Pick a wire feed speed
Appendix A A-17
A-18 Appendix A
Adaptive mode.
set the Peak Voltage
select No Adapt
adjust the pulse variables to improve welding performance.
Start Control
A-20 Appendix A
second workpoint
Appendix A A-21
Page
B.1 APPENDIX OVERVIEW
Appendix B B-1
B-2 Appendix B
STT Waveform Editor
200
Status
AMPERES PINCH START dV/dt CALCULATE
PEAK TIME PEAK AMPS
SPEED BACKGROUND AMPS
Appendix B B-3
B.3 STT (SURFACE TENSION TRANSFER)
B-4 Appendix B
p
Surface Tension Transfer
Electrode Electrode to work volts Electrode Amperes
Appendix B B-5
B.4 STT WAVE DESIGN PROCESS
B-6 Appendix B
B.4.1 SELECTING A STARTING WAVE SHAPE
Appendix B B-7
B.4.2 CUSTOMIZING THE WAVE SHAPE
1. Select a Workpoint
B-8 Appendix B
2. Find the Optimal Arc Characteristics
Appendix B B-9
3. Adjust the Start Control Parameters (Optional)
B-10 Appendix B
STT Start Control
4. Go Figure/ Make the Waveform Synergic
Developing the 2nd Workpoint
Appendix B B-11
WorkPoint Editor
Workpoints Interpolation
B.5 PRIMARY STT WAVEFORM COMPONENTS
B.5.1 PEAK CURRENT
B-12 Appendix B
B.5.3 TAILOUT
Appendix B B-13
B.5.2 BACKGROUND CURRENT
B.6 SECONDARY STT WAVEFORM COMPONENTS
B.7 APPLICATION EXERCISE
Select a wave shape.
Appendix B B-15
Pick a wire feed speed
Select 130
adjust the STT variables to improve welding performance.
B-16 Appendix B
STT Waveform Editor
A
B
C
D
INDEX
INDEX
M
O
P
R
INDEX