PROCEDURE

Step

 

 

 

 

 

 

.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Determine the ice

 

Air temp. entering condenser:

 

 

 

machine operating

 

 

 

°

 

 

°

 

 

 

 

 

conditions.

 

 

 

 

 

90 F/32.2 C

 

 

 

 

Air temp. around ice machine:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

80°F/26.7°C

 

 

 

 

 

Water temp. entering water fill valve:

 

 

 

 

 

 

70°F/21.1°C

 

 

 

2A. Refer to “Cycle Time”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and “Operating Pressure”

 

19.1 - 21.7 minutes

 

 

 

 

 

 

charts for ice machine

 

 

 

 

 

 

 

 

 

 

 

 

Published freeze cycle time:

 

 

 

model being checked.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Using operating conditions

 

20-3 PSIG

 

 

 

 

 

 

 

 

 

 

from Step 1, determine

 

 

 

 

 

 

 

 

 

 

 

Published freeze cycle

 

 

 

 

 

 

published freeze cycle time

 

 

 

 

 

 

 

 

suction pressure:

 

 

 

 

 

 

 

 

 

and published freeze cycle

 

 

 

 

 

 

 

 

 

 

suction pressure.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Published Freeze Cycle Time

 

 

 

 

 

 

(minutes)

 

 

 

2B. Compare the published

 

1

5

 

10

 

15

20

 

freeze cycle time and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

published freeze cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

suction pressure. Develop a

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

chart.

 

20

16

 

12

 

8

3

 

 

 

 

Published Freeze Cycle Suction

 

 

 

 

 

Pressure (psig)

 

 

 

 

 

In the example, the proper suction

 

 

 

 

 

Pressure should be approximately 16

 

 

PSIG at 5 minutes; 12 PSIG at 10

 

 

 

 

 

Minutes; etc.

 

 

 

 

 

 

 

 

 

3. Perform an actual suction

 

Manifold gauges were connected to the

pressure check at the

 

example ice machine and suction pressure

beginning, middle and end

 

readings taken as follows:

 

PSIG

of the freeze cycle. Note the

 

Beginning of Freeze cycle:

 

 

 

times at which the readings

 

 

 

30 (at

1 min.)

 

 

 

are taken.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Middle of freeze cycle:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22 (at

10 min.)

 

 

 

 

 

End of freeze cycle:

 

 

 

 

 

 

 

 

 

 

8 (at 20 min.)

 

 

 

4. Compare the actual

 

In this example, the suction pressure is

freeze cycle suction

 

considered high throughout the freeze

pressure (Step 3) to the

 

cycle. It should have been:

 

 

 

published freeze cycle time

 

Approximately 20 PSIG

 

 

 

 

 

 

and pressure comparison

 

(at 1 minute) – not 30

 

 

 

 

 

 

(Step 2B). Determine if the

 

Approximately 12 PSIG

 

 

 

 

 

 

suction pressure is high,

 

 

 

 

 

 

 

 

(at 10 minutes) – not 22

 

 

 

 

 

 

low or acceptable.

 

 

 

 

 

 

 

 

Approximately – 3 PSIG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(at 20 minutes) – not 8

 

 

 

 

 

 

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Manitowoc Ice STH003 manual Procedure, Step