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SATO CL408-412e manual 1b, Print Head Replacement, Unit 6 Maintenance

Models: CL408-412e

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Figure 6-1b, Print Head Replacement

Unit 6: Maintenance

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CL408-412e Supplemental Manual

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SATO CL408-412e manual 1b, Print Head Replacement, Unit 6 Maintenance

Contents

OPERATOR MANUAL CL408-412e PRINTERSUPPLEMENTAL SATO America, Inc 10350A Nations Ford Road Charlotte, NC Main Phone 704Technical Support Hotline 704 Technical Support Fax 704 E-Mail satosales@satoamerica.com techsupport@satoamerica.comTECHNICAL DATA INSTALLATIONINTRODUCTION TABLE OF CONTENTSPRINTER CONFIGURATION TROUBLESHOOTINGMAINTENANCE APPENDIXAbout This Manual General Description Control Features INTRODUCTIONWARNING PROVIDES INFORMATION THAT, IF UNHEEDED, MAY RESULT IN ABOUT THIS MANUALPERSONAL INJURY GENERAL DESCRIPTION Print AssemblyRibbon Rewind Spindle Ribbon Supply SprindleCONTROL FEATURES OPERATOR PANEL FEATURESDEFINITION DIPSWITCHESFunction Keys Dipswitch Complex Options Connector Status Indicator LED Potentiometers Cover-Open Sensor Label Taken LEDFigure 1-2, Operator Panel Unit 1 IntroductionTECHNICAL DATA Physical Characteristics Power Enviromental ProcessingInterface Modules Print Sensing Media Ribbon Command Regulatory Approvals Character Font Capabilities Barcode CapabilitiesPHYSICAL CHARACTERISTICS POWERENVIRONMENTAL PROCESSINGCOMMAND SENSINGMEDIA RIBBONCHARACTER FONT CAPABILITIES MATRIX FONTSAUTO SMOOTHING FONTS VECTOR FONTBARCODE CAPABILTIES INSTALLATION Unpacking & Parts Identification Printer InstallationAccessories Installation Operational Mode Selection Interface SelectionUNPACKING & PARTS IDENTIFICATION SITE LOCATION PRINTER INSTALLATIONCABLE CONNECTION MEDIA & RIBBON LOADING MEDIA SELECTIONFigure 3-3a, Rolled Media Loading Figure 3-3b, Fan-fold Media Loading Unit 3 InstallationFigure 3-3c, Ribbon Loading TEAR-OFF MODE OPERATIONAL MODE SELECTIONCONTINUOUS MODE LABEL PRINT DIRECTION Unit 3 InstallationCONTINUOUS MODE TEAR-OFF MODEINTERFACE SELECTION INTERFACE SPECIFICATIONSRS232C HIGH-SPEED SERIAL INTERFACE SIGNAL DEFINITION DIRECTIONDIPSWITCH SETTINGS READY/BUSY INTERFACE SIGNALSREADY/BUSY CABLE REQUIREMENTS DB25HOST PRINTERSPECIFICATIONS SIGNALIEEE1284 PARALLEL INTERFACE PIN ASSIGNMENTSDIPSWITCH SETTINGS SETTINGUNIVERSAL SERIAL BUS USB LOCAL AREA NETWORK LAN ETHERNETSOFTWARE SPECIFICATIONS ACCESSORY EXT CONNECTOR PIN ASSIGNMENTSDB-9 14 PIN802.11G WIRELESS SWITCHLED INDICATOR STATUS INDICATOREXT ACCESSORY PORT READY/BUSY INTERFACE SIGNALSSOFTWARE SPECIFICATIONS SIGNAL DEFINITIONREADY/BUSY INTERFACE SIGNALS SIGNAL DEFINITIONDB-9 14 PINFigure 3-8b, Timing Chart - Repeat Print Figure 3-8c, Timing Chart - Error SignalsUnit 3 Installation 3-17INTERFACE SIGNALS ALL INTERFACESCABLE REQUIREMENTS SIGNAL DEFINITIONRECEIVE BUFFER CONTROL INTERFACE INSTALLATION ACCESSORIES INSTALLATIONFigure 3-9, Interface Installation Printer Configuration Dipswitch Setting Configuration Modes PRINTER CONFIGURATIONMenu Definition Tables PRINTER CONFIGURATION Unit 4 Printer ConfigurationDSW1 DEFAULT SETTINGS DIPSWITCH SETTINGSDSW1 CONFIGURATION CONFIGURATION FUNCTIONDSW1 DESCRIPTIONDSW3 DEFAULT SETTINGS DSW3 CONFIGURATIONFUNCTION DESCRIPTIONCONFIGURATION MODES NORMAL MODEADVANCED MODE Figure 4-2, Advanced ModeUSER DOWNLOAD MODE Figure 4-3, User Download ModeSERVICE MODE Figure 4-4, Service ModeFigure 4-5, Card Mode CARD MODE4-10 Figure 4-6, Protocol Initialization Mode PROTOCOL INITIALIZATION MODE4-11 Figure 4-7, Counters Mode COUNTERS MODE4-12 Figure 4-8, Test Print Mode TEST PRINT MODE4-13 Figure 4-9, Boot Download Mode BOOT DOWNLOAD MODE4-14 Figure 4-10, Flash Memory Download Mode FLASH MEMORY DOWNLOAD MODE4-15 Figure 4-11, Default Setting Mode DEFAULT SETTING MODE4-16 Figure 4-12, Hex Dump Mode HEX DUMP MODE4-17 Figure 4-13, Maintenance Mode MAINTENANCE MODE4-18 MENU DEFINITION TABLES NORMAL MODE TABLEMENU ADVANCED MODE TABLEMENU DESCRIPTIONMENU DESCRIPTIONDESCRIPTION SERVICE MODE TABLEMENU SERVICE MODE TABLE DESCRIPTIONDESCRIPTION MENUCARD MODE TABLE MENUDESCRIPTION expanded memoryDESCRIPTION DESCRIPTIONPROTOCOL INITIALIZATION MODE TABLE MENUBOOT DOWNLOAD MODE TABLE MENUDESCRIPTION MENUBOOT DOWNLOAD MODE TABLE DEFAULT SETTING MODE TABLEDESCRIPTION DESCRIPTIONMAINTENANCE MODE TABLE DESCRIPTIONDESCRIPTION HEX DUMP MODE TABLEMAINTENANCE MODE TABLE Unit 4 Printer ConfigurationMENU DESCRIPTIONError Signal Troubleshooting Troubleshooting Table TROUBLESHOOTINGInterface Troubleshooting Test Print Modes ERROR SIGNAL TROUBLESHOOTING ERROR DISPLAYSSensor Error MachineTROUBLESHOOTING TABLE TROUBLESHOOTING TABLEIMAGE VOIDS RIBBON WRINKLINGNO PRINTED IMAGE PRINTER CREATES A BLANK LABELINCORRECT LABEL POSITIONING SMEARED PRINT IMAGESINTERFACE TROUBLESHOOTING TROUBLESHOOTING STEPPARALLEL INTERFACE RS232 SERIAL INTERFACE802.11G WIRELESS INTERFACE LAN ETHERNET INTERFACECENTRONICS INTERFACE TROUBLESHOOTING STEPDSW2-4 ON POWER TEST PRINT TROUBLESHOOTINGHEX DUMP MODE Unit 5 Troubleshooting TEST LABEL PRINTINGFigure 5-2, Test Print Mode Unit 5 Troubleshooting Label Contents Will Vary Depending on Test Label TypeSAMPLE TEST LABEL D S WMAINTENANCE Cleaning Procedures Replacement Procedures Adjustment ProceduresCLEANING PROCEDURES WARNING DISCONNECT POWER SUPPLY TO THE PRINTER AND ALLOW TOCOOL TO ROOM TEMPERATURE PRIOR TO CLEANING. EXCERSIZE CARE WHEN CLEANING TO PREVENT PERSONAL INJURYREPLACEMENT PROCEDURES PRINT HEAD REPLACEMENTFigure 6-1b, Print Head Replacement Unit 6 MaintenanceINTERFACE BOARD REPLACEMENT Figure 6-2, Interface Board ReplacementFUSE REPLACEMENT Figure 6-3, Fuse ReplacementADJUSTMENT PROCEDURES PRINT HEAD BALANCE ADJUSTMENTPRINT HEAD ALIGNMENT Figure 6-5a, Print Head AlignmentRIBBON GUIDE ALIGNMENT Figure 6-6, Ribbon Guide AlignmentFigure 6-7, Label Sensor Positioning LABEL SENSOR POSITIONING6-10 Figure 6-8, Ribbon Spindle Tensioning RIBBON SPINDLE TENSIONING6-11 DESCRIPTION/PROCEDURE OPERATIONAL ADJUSTMENTSPOTENTIOMETER Unit 6 Maintenance LABEL PRINT DIRECTIONCONTINUOUS MODE TEAR-OFF MODEPrint Setup Dimensions Label Reference Position Diagram Glossary APPENDIXPRINT SETUP DIMENSIONS LABELPRINT DIRECTIONLABEL REFERENCE POSITION LABEL PRINT DIRECTIONCONTINUOUS MODE TEAR-OFF MODEGLOSSARY GLOSSARYGLOSSARY GLOSSARY DiodeGLOSSARY Factory ProgrammingGLOSSARY predetermined activityGLOSSARY GLOSSARY GLOSSARY GLOSSARY GLOSSARY Troubleshoot