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SATO CL408-412e manual Printer Installation, Site Location, Cable Connection

Models: CL408-412e

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Unit 3: Installation

PRINTER INSTALLATION

This chapter provides guidance on how to station, connect, and load the printer once unpacked. Following printer setup, procede to the next chapter for information on interface selection.

SITE LOCATION

•Stationed on a solid flat surface.

•Stationed away from hazardous materials.

•Stationed within operational distance of the host based on interface specifications.

CABLE CONNECTION

The procedure below provides instruction on typical cable connection. The same procedure will apply to others that are not mentioned, but their connectors are also performed from the printer’s rear.

Host Computer

Interface Cable

Interface Board

Printer

Power Cord

Power Receptacle

Figure 3-2, Cable Connection

CL408-412e Supplemental Manual

3-3

PN: 9001159A

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SATO CL408-412e manual Printer Installation, Site Location, Cable Connection

Contents

CL408-412e PRINTER OPERATOR MANUALSUPPLEMENTAL Technical Support Hotline 704 Technical Support Fax 704 SATO America, Inc10350A Nations Ford Road Charlotte, NC Main Phone 704 E-Mail satosales@satoamerica.com techsupport@satoamerica.comINTRODUCTION TECHNICAL DATAINSTALLATION TABLE OF CONTENTSPRINTER CONFIGURATION TROUBLESHOOTINGMAINTENANCE APPENDIXAbout This Manual General Description Control Features INTRODUCTIONABOUT THIS MANUAL WARNING PROVIDES INFORMATION THAT, IF UNHEEDED, MAY RESULT INPERSONAL INJURY Ribbon Rewind Spindle GENERAL DESCRIPTIONPrint Assembly Ribbon Supply SprindleDEFINITION CONTROL FEATURESOPERATOR PANEL FEATURES DIPSWITCHESFigure 1-2, Operator Panel Function Keys Dipswitch Complex Options ConnectorStatus Indicator LED Potentiometers Cover-Open Sensor Label Taken LED Unit 1 IntroductionInterface Modules Print Sensing Media Ribbon Command TECHNICAL DATAPhysical Characteristics Power Enviromental Processing Regulatory Approvals Character Font Capabilities Barcode CapabilitiesENVIRONMENTAL PHYSICAL CHARACTERISTICSPOWER PROCESSINGMEDIA COMMANDSENSING RIBBONAUTO SMOOTHING FONTS CHARACTER FONT CAPABILITIESMATRIX FONTS VECTOR FONTBARCODE CAPABILTIES Operational Mode Selection Interface Selection INSTALLATIONUnpacking & Parts Identification Printer Installation Accessories InstallationUNPACKING & PARTS IDENTIFICATION PRINTER INSTALLATION SITE LOCATIONCABLE CONNECTION MEDIA SELECTION MEDIA & RIBBON LOADINGFigure 3-3a, Rolled Media Loading Unit 3 Installation Figure 3-3b, Fan-fold Media LoadingFigure 3-3c, Ribbon Loading OPERATIONAL MODE SELECTION TEAR-OFF MODECONTINUOUS MODE TEAR-OFF MODE LABEL PRINT DIRECTIONCONTINUOUS MODE CUTTER MODEINTERFACE SPECIFICATIONS INTERFACE SELECTIONRS232C HIGH-SPEED SERIAL INTERFACE DIPSWITCH SETTINGS SIGNAL DEFINITIONDIRECTION READY/BUSY INTERFACE SIGNALSHOST READY/BUSY CABLE REQUIREMENTSDB25 PRINTERIEEE1284 PARALLEL INTERFACE SPECIFICATIONSSIGNAL PIN ASSIGNMENTSUNIVERSAL SERIAL BUS USB DIPSWITCH SETTINGSSETTING LOCAL AREA NETWORK LAN ETHERNETDB-9 SOFTWARE SPECIFICATIONSACCESSORY EXT CONNECTOR PIN ASSIGNMENTS 14 PINLED INDICATOR STATUS 802.11G WIRELESSSWITCH INDICATORSOFTWARE SPECIFICATIONS EXT ACCESSORY PORTREADY/BUSY INTERFACE SIGNALS SIGNAL DEFINITIONDB-9 READY/BUSY INTERFACE SIGNALSSIGNAL DEFINITION 14 PINUnit 3 Installation Figure 3-8b, Timing Chart - Repeat PrintFigure 3-8c, Timing Chart - Error Signals 3-17CABLE REQUIREMENTS INTERFACE SIGNALSALL INTERFACES SIGNAL DEFINITIONRECEIVE BUFFER CONTROL ACCESSORIES INSTALLATION INTERFACE INSTALLATIONFigure 3-9, Interface Installation PRINTER CONFIGURATION Printer Configuration Dipswitch Setting Configuration ModesMenu Definition Tables PRINTER CONFIGURATION Unit 4 Printer ConfigurationDIPSWITCH SETTINGS DSW1 DEFAULT SETTINGSDSW1 CONFIGURATION DSW1 CONFIGURATIONFUNCTION DESCRIPTIONFUNCTION DSW3 DEFAULT SETTINGSDSW3 CONFIGURATION DESCRIPTIONCONFIGURATION MODES NORMAL MODEADVANCED MODE Figure 4-2, Advanced ModeUSER DOWNLOAD MODE Figure 4-3, User Download ModeSERVICE MODE Figure 4-4, Service ModeCARD MODE Figure 4-5, Card Mode4-10 PROTOCOL INITIALIZATION MODE Figure 4-6, Protocol Initialization Mode4-11 COUNTERS MODE Figure 4-7, Counters Mode4-12 TEST PRINT MODE Figure 4-8, Test Print Mode4-13 BOOT DOWNLOAD MODE Figure 4-9, Boot Download Mode4-14 FLASH MEMORY DOWNLOAD MODE Figure 4-10, Flash Memory Download Mode4-15 DEFAULT SETTING MODE Figure 4-11, Default Setting Mode4-16 HEX DUMP MODE Figure 4-12, Hex Dump Mode4-17 MAINTENANCE MODE Figure 4-13, Maintenance Mode4-18 MENU DEFINITION TABLES NORMAL MODE TABLEADVANCED MODE TABLE MENUMENU ADVANCED MODE TABLEUSER DOWNLOAD MODE TABLE DESCRIPTIONSERVICE MODE TABLE DESCRIPTIONMENU DESCRIPTION SERVICE MODE TABLECARD MODE TABLE DESCRIPTIONDESCRIPTION CARD MODE TABLEMENU expanded memoryDESCRIPTION PROTOCOL INITIALIZATION MODE TABLECOUNTERS MODE TABLE DESCRIPTIONBOOT DOWNLOAD MODE TABLE COUNTERS MODE TABLETEST PRINT MODE TABLE MENUDEFAULT SETTING MODE TABLE BOOT DOWNLOAD MODE TABLEFLASH DOWNLOAD MODE TABLE DESCRIPTIONDESCRIPTION HEX DUMP MODE TABLEMAINTENANCE MODE TABLE DESCRIPTIONMENU MAINTENANCE MODE TABLEUnit 4 Printer Configuration DESCRIPTIONTROUBLESHOOTING Error Signal Troubleshooting Troubleshooting TableInterface Troubleshooting Test Print Modes Sensor Error ERROR SIGNAL TROUBLESHOOTINGERROR DISPLAYS MachineIMAGE VOIDS TROUBLESHOOTING TABLETROUBLESHOOTING TABLE RIBBON WRINKLINGINCORRECT LABEL POSITIONING NO PRINTED IMAGEPRINTER CREATES A BLANK LABEL SMEARED PRINT IMAGESPARALLEL INTERFACE INTERFACE TROUBLESHOOTINGTROUBLESHOOTING STEP RS232 SERIAL INTERFACECENTRONICS INTERFACE 802.11G WIRELESS INTERFACELAN ETHERNET INTERFACE TROUBLESHOOTING STEPTEST PRINT TROUBLESHOOTING HEX DUMP MODEDSW2-4 ON POWER TEST LABEL PRINTING Figure 5-2, Test Print ModeUnit 5 Troubleshooting SAMPLE TEST LABEL Unit 5 TroubleshootingLabel Contents Will Vary Depending on Test Label Type D S WMAINTENANCE Cleaning Procedures Replacement Procedures Adjustment ProceduresCOOL TO ROOM TEMPERATURE PRIOR TO CLEANING. EXCERSIZE CARE CLEANING PROCEDURESWARNING DISCONNECT POWER SUPPLY TO THE PRINTER AND ALLOW TO WHEN CLEANING TO PREVENT PERSONAL INJURYREPLACEMENT PROCEDURES PRINT HEAD REPLACEMENTFigure 6-1b, Print Head Replacement Unit 6 MaintenanceINTERFACE BOARD REPLACEMENT Figure 6-2, Interface Board ReplacementFUSE REPLACEMENT Figure 6-3, Fuse ReplacementADJUSTMENT PROCEDURES PRINT HEAD BALANCE ADJUSTMENTPRINT HEAD ALIGNMENT Figure 6-5a, Print Head AlignmentRIBBON GUIDE ALIGNMENT Figure 6-6, Ribbon Guide AlignmentLABEL SENSOR POSITIONING Figure 6-7, Label Sensor Positioning6-10 RIBBON SPINDLE TENSIONING Figure 6-8, Ribbon Spindle Tensioning6-11 OPERATIONAL ADJUSTMENTS DESCRIPTION/PROCEDUREPOTENTIOMETER CUTTER MODE CONTINUOUS MODETEAR-OFF MODE DISPENSE MODEPrint Setup Dimensions Label Reference Position Diagram Glossary APPENDIXPRINT PRINT SETUP DIMENSIONSLABEL DIRECTIONTEAR-OFF MODE LABEL REFERENCE POSITIONCONTINUOUS MODE CUTTER MODEGLOSSARY GLOSSARYGLOSSARY GLOSSARY DiodeGLOSSARY Factory ProgrammingGLOSSARY predetermined activityGLOSSARY GLOSSARY GLOSSARY GLOSSARY GLOSSARY Troubleshoot