P/N M76417 DATE 06/29/10
DANGER
INSTRUCTION, OPERATING AND MAINTENANCE MANUAL FOR
SERIES
Copyright 2010 Teledyne Analytical Instruments
Warranty
Series
Teledyne Analytical Instruments
No Symbol
Safety Messages
This manual provides information designed to guide you through the installation, calibration and operation of your new analyzer. Please read this manual and keep it available
Additional Safety Information
COMBUSTIBLE GAS USAGE
DANGER
Always purge the entire system before performing any maintenance and always leak check the system after removing any tubing or fittings on the sample system. See the procedures for purging and leak checking this instrument on the following pages
Procedure for Removal of Internal Inaccessible Shock Hazards
INSTRUMENT AND ADHERE TO ALL WARNINGS INCLUDED IN THIS MANUAL
READ THIS MANUAL BEFORE OPERATING THE
Table of Contents
3.3 User Connections
4.5 Sample Pump
5.1.4 Collector Cable
Figure 3-2 Equipment Interface Connector Pin Arrangement
List of Figures
Figure 2-1 Internal Temperature Controllers
Figure 2-2 Typical Piping Diagram for the Model
Table 3-8 Commands via RS-232 Input
List of Tables
Table 3-4 Alarm Relay Contact Pins
Table 3-7 Pin out of 50 pin D-Sub Connector
Introduction
1.1 Main Features of the Analyzer
1.3 Analyzer Description
1.2 Principle of Operation
Introduction
Figure 1-1 Model 4060 Front Panel Interface
Figure 1-2 Model 4060 Rear Panel
Series
1.4 Applications
Gas purity certification Detecting trace benzene in ambient air
Detecting atmospheric pollutants
Operational Theory
2.1 Introduction
2.2 Modes of Operation
2.3.1 Sample System
2.3 Analyzer Subsystems
2.3.2 Gas Flow Control System
Figure 2-1 Internal Temperature Controllers
2.3.4 Flame Ionization Detection Cell
2.3.3 Fuel and Blanket Air Systems
Teledyne Analytical Instruments
Figure 2-2 Typical Piping Diagram for the Model
Series
Operational Theory
2.4 Detection Cell
2.4.1 Electrometer-Amplifier
Figure 2-3 Flame Ionization Cell
2.4.2 Anode Power Supply
2.4.3 Flame Guard Circuit
2.4.4 Flame Ignition Circuit
Installation
3.1 Unpacking the Analyzer
3.2 Mounting the Analyzer
3.3 User Connections
3.3.1 Electrical Power Connections
3.3.2 Electronic Connections
3.3.2.1 PRIMARY INPUT POWER
Figure 3-1 Model 4060 Rear Panel with Optional Gas Manifold
0-1 VDC % of Range
Figure 3-2 Equipment Interface Connector Pin Arrangement
Examples
Table 3-1 Analog Output Connections
Table 3-2 Analog Concentration Output-Example
Pin Function
Threshold Alarm
Table 3-3 Analog Range ID Output-Example
Table 3-4 Alarm Relay Contact Pins
For example
Table 3-5 Remote Calibration Connections
2. When the CRC closes, remove the span command
Table 3-6 Range ID Relay Connections
3.3.2.10 RS-232 PORT
Table 3-7 Pin out of 50 pin D-Sub Connector
Table 3-8 Commands via RS-232 Input
Table 3-9 Required RS-232 Options
3.3.3 Gas Connections
Figure 3-3 Gas Connections
FUEL
USE WATER PUMPED AIR WITH THC LESS THAN
0.1 PPM. DO NOT USE OIL PUMPED AIR UNDER
ANY CIRCUMSTANCES
3.4 Placing the System in Operation
4.1 Equipment
Operation
4.3 Activating the Support Gases
4.2 Preliminary Power-Off Check List
4.3.3 Span Gas
4.4 Flame Ignition
4.3.1 Air
4.3.2 Carrier Gas
4.4.2 Ignition and/or Flame Guard Circuit Failure
4.5 Sample Pump
4.6 Analyzer Operation
4.4.1 Verification of the Flame Guard Circuit
Caution ALARM SUPPRESSION
Password
Refer to the Addendum and Testing
4.6.1 Default Parameters
Alarms
4.6.3.2 ENTER
Example Analysis Mode or Setup
Mode
4.6.3 Navigation and Data Entry
4.6.4 Menu Structure
4.6.3.3 ESCAPE
3. MODIFIABLE ITEM screens have a flashing value somewhere in the line
4.6.5 Span
4.6.7 The Model Screen
Note The self diagnostics will interrupt analysis temporarily
4.6.8 System Self-Diagnostic Test
4.6.6 ALT-SPAN
4.6.9 The Alarms Function
AL-1 DEFEATED AL-1 HIGH AL-1 NON-FAILSAFE AL-1 NON-LATCHING
AL-1 20.00 ppb AL-2 ACTIVE AL-2 LOW AL-2 FAILSAFE AL-2 LATCHING
AL-2 50.00 ppb
RELEASING A LATCHED ALARM When alarm conditions are present, the main analysis screen will have one or both of the following messages AL-1, AL-2 followed by the instruction ENT/ACK . Pressing ENTER will release a latched alarm. That is, if there will not be an alarm condition until the analysis concentration is again violating the trip point. Furthermore, the alarms will be suppressed until the analysis value is updated, so even though the screen may be reporting a value that should cause an alarm, until the analyzer again enters SAMPLE MODE, no alarm condition will reoccur
R3 0- 10.00ppm
4.6.11 Analog Output Adjustment
4.6.10 The Range Function
Range Select Man Man Rng R1 R1 0-100.00ppb R2 0- 1.00ppm
4.6.13 Changing Stream
Note Before setting up an AUTOCAL, be sure you understand
4.6.14 Setting up an AUTO-CAL
4.6.12 Linearization
AS3d 20h AUTO SPAN Enabled Span in 11 days Span in 6 hours
AUTOCAL PASSWORD
4.6.16 Group Setup
4.6.17 Password Protection
4.6.15 Timing
PASSWORD
ENTERING A PASSWORD
ENTER PASSWORD SCREEN
CHANGE PASSWORD SCREEN
ENTER NEW PASSWORD SCREEN
4.6.18 Logging Out
REPEAT PASSWORD ENTRY SCREEN
4.6.19 Standby
Restrict Access? ENTER=Yes ESCAPE=NO
Enter Pressing Enter places the instrument in STANDBY
Operation
Series
Teledyne Analytical Instruments
Work with one hand only
Maintenance & Troubleshooting
5.1.1 Anode Voltage Check
5.1 Measuring Circuit Electrical Checks
5.1.2 Electronic Stability
5.1.3 Printed Circuit Board Replacement
5.1.4 Collector Cable
5.2 Temperature Control Electronic Check
5.3 Ignition and/or Flame Guard Circuit Checks
5.4 Sampling System
5.5.1 Flame Guard and Anode Power Supply PCB
5.5 Printed Circuit Board Descriptions
5.5.2 Proportional Temperature Controller PCB
5.5.3 Electrometer-Amplifier PCB
The stability of the electrometer circuit can be tested as follows
Appendix
A.1 Specifications and Initial Settings
Analytical Instruments
A.2 Recommended Spare Parts List
PC Board Assemblies
A.3 Drawing List
Appendix
Series
Teledyne Analytical Instruments
Appendix B
B1 Addendum and Testing Results
