INSTRUCTION, OPERATING AND MAINTENANCE MANUAL FOR
DANGER
SERIES
P/N M76417 DATE 06/29/10
Series
Warranty
Teledyne Analytical Instruments
Copyright 2010 Teledyne Analytical Instruments
No Symbol
Safety Messages
This manual provides information designed to guide you through the installation, calibration and operation of your new analyzer. Please read this manual and keep it available
COMBUSTIBLE GAS USAGE
Additional Safety Information
DANGER
Always purge the entire system before performing any maintenance and always leak check the system after removing any tubing or fittings on the sample system. See the procedures for purging and leak checking this instrument on the following pages
Procedure for Removal of Internal Inaccessible Shock Hazards
INSTRUMENT AND ADHERE TO ALL WARNINGS INCLUDED IN THIS MANUAL
READ THIS MANUAL BEFORE OPERATING THE
Table of Contents
3.3 User Connections
4.5 Sample Pump
5.1.4 Collector Cable
Figure 2-2 Typical Piping Diagram for the Model
List of Figures
Figure 3-2 Equipment Interface Connector Pin Arrangement
Figure 1-1 Model
Table 3-4 Alarm Relay Contact Pins
List of Tables
Table 3-7 Pin out of 50 pin D-Sub Connector
Table 3-8 Commands via RS-232 Input
Introduction
1.1 Main Features of the Analyzer
1.3 Analyzer Description
1.2 Principle of Operation
Figure 1-2 Model 4060 Rear Panel
Figure 1-1 Model 4060 Front Panel Interface
Series
Introduction
Gas purity certification Detecting trace benzene in ambient air
1.4 Applications
Detecting atmospheric pollutants
2.1 Introduction
Operational Theory
2.2 Modes of Operation
2.3.1 Sample System
2.3 Analyzer Subsystems
2.3.2 Gas Flow Control System
Figure 2-1 Internal Temperature Controllers
2.3.4 Flame Ionization Detection Cell
2.3.3 Fuel and Blanket Air Systems
Series
Figure 2-2 Typical Piping Diagram for the Model
Operational Theory
Teledyne Analytical Instruments
2.4 Detection Cell
2.4.1 Electrometer-Amplifier
Figure 2-3 Flame Ionization Cell
2.4.3 Flame Guard Circuit
2.4.2 Anode Power Supply
2.4.4 Flame Ignition Circuit
3.1 Unpacking the Analyzer
Installation
3.2 Mounting the Analyzer
3.3.1 Electrical Power Connections
3.3 User Connections
3.3.2 Electronic Connections
3.3.2.1 PRIMARY INPUT POWER
Figure 3-1 Model 4060 Rear Panel with Optional Gas Manifold
0-1 VDC % of Range
Figure 3-2 Equipment Interface Connector Pin Arrangement
Table 3-2 Analog Concentration Output-Example
Table 3-1 Analog Output Connections
Pin Function
Examples
Threshold Alarm
Table 3-3 Analog Range ID Output-Example
Table 3-4 Alarm Relay Contact Pins
For example
Table 3-5 Remote Calibration Connections
2. When the CRC closes, remove the span command
Table 3-6 Range ID Relay Connections
3.3.2.10 RS-232 PORT
Table 3-7 Pin out of 50 pin D-Sub Connector
Table 3-9 Required RS-232 Options
Table 3-8 Commands via RS-232 Input
3.3.3 Gas Connections
Figure 3-3 Gas Connections
0.1 PPM. DO NOT USE OIL PUMPED AIR UNDER
USE WATER PUMPED AIR WITH THC LESS THAN
ANY CIRCUMSTANCES
FUEL
3.4 Placing the System in Operation
4.1 Equipment
Operation
4.3 Activating the Support Gases
4.2 Preliminary Power-Off Check List
4.3.1 Air
4.4 Flame Ignition
4.3.2 Carrier Gas
4.3.3 Span Gas
4.6 Analyzer Operation
4.5 Sample Pump
4.4.1 Verification of the Flame Guard Circuit
4.4.2 Ignition and/or Flame Guard Circuit Failure
Caution ALARM SUPPRESSION
4.6.1 Default Parameters
Refer to the Addendum and Testing
Alarms
Password
Mode
Example Analysis Mode or Setup
4.6.3 Navigation and Data Entry
4.6.3.2 ENTER
4.6.4 Menu Structure
4.6.3.3 ESCAPE
3. MODIFIABLE ITEM screens have a flashing value somewhere in the line
4.6.5 Span
4.6.8 System Self-Diagnostic Test
Note The self diagnostics will interrupt analysis temporarily
4.6.6 ALT-SPAN
4.6.7 The Model Screen
4.6.9 The Alarms Function
AL-1 20.00 ppb AL-2 ACTIVE AL-2 LOW AL-2 FAILSAFE AL-2 LATCHING
AL-1 DEFEATED AL-1 HIGH AL-1 NON-FAILSAFE AL-1 NON-LATCHING
AL-2 50.00 ppb
RELEASING A LATCHED ALARM When alarm conditions are present, the main analysis screen will have one or both of the following messages AL-1, AL-2 followed by the instruction ENT/ACK . Pressing ENTER will release a latched alarm. That is, if there will not be an alarm condition until the analysis concentration is again violating the trip point. Furthermore, the alarms will be suppressed until the analysis value is updated, so even though the screen may be reporting a value that should cause an alarm, until the analyzer again enters SAMPLE MODE, no alarm condition will reoccur
4.6.10 The Range Function
4.6.11 Analog Output Adjustment
Range Select Man Man Rng R1 R1 0-100.00ppb R2 0- 1.00ppm
R3 0- 10.00ppm
4.6.14 Setting up an AUTO-CAL
Note Before setting up an AUTOCAL, be sure you understand
4.6.12 Linearization
4.6.13 Changing Stream
AS3d 20h AUTO SPAN Enabled Span in 11 days Span in 6 hours
AUTOCAL PASSWORD
4.6.17 Password Protection
4.6.16 Group Setup
4.6.15 Timing
PASSWORD
ENTERING A PASSWORD
CHANGE PASSWORD SCREEN
ENTER PASSWORD SCREEN
ENTER NEW PASSWORD SCREEN
4.6.18 Logging Out
REPEAT PASSWORD ENTRY SCREEN
4.6.19 Standby
Restrict Access? ENTER=Yes ESCAPE=NO
Enter Pressing Enter places the instrument in STANDBY
Series
Operation
Teledyne Analytical Instruments
Work with one hand only
Maintenance & Troubleshooting
5.1.1 Anode Voltage Check
5.1 Measuring Circuit Electrical Checks
5.1.2 Electronic Stability
5.1.3 Printed Circuit Board Replacement
5.1.4 Collector Cable
5.2 Temperature Control Electronic Check
5.3 Ignition and/or Flame Guard Circuit Checks
5.4 Sampling System
5.5.1 Flame Guard and Anode Power Supply PCB
5.5 Printed Circuit Board Descriptions
5.5.2 Proportional Temperature Controller PCB
5.5.3 Electrometer-Amplifier PCB
The stability of the electrometer circuit can be tested as follows
Appendix
A.1 Specifications and Initial Settings
Analytical Instruments
A.2 Recommended Spare Parts List
PC Board Assemblies
A.3 Drawing List
Series
Appendix
Teledyne Analytical Instruments
Appendix B
B1 Addendum and Testing Results
