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Teledyne 4060 Use Water Pumped Air With Thc Less Than, 0.1 PPM. DO NOT USE OIL PUMPED AIR UNDER

Models: 4060

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USE WATER PUMPED AIR WITH THC LESS THAN

Series 4060	Installation

not representative of the current contents of the line, or which might keep contaminants from being purged out of the system.

CAUTION: THE GASES USED MUST BE OF THE HIGHEST QUALITY, ULTRA ZERO GRADES, AS SHOWN BELOW. FAILURE TO DO SO WILL RESULT IN CONTAMINATION AND FAILURE TO DETECT LOW PPB BENZENE:

AIR:	USE WATER PUMPED AIR WITH THC LESS THAN
	0.1 PPM. DO NOT USE OIL PUMPED AIR UNDER
	ANY CIRCUMSTANCES.
FUEL:	HYDROGEN GAS, 100%, ZERO QUALITY WITH THC
	LESS THAN 0.5 PPM.

CARRIER GAS: NITROGEN GAS, ULTRA ZERO GRADE WITH THC LESS THAN 0.05 PPM.

Normally, four supporting gases of different composition (see Section 4.1: Equipment) will be required to operate the analyzer. The recommended composition is specified Appendix B: Addendum and Testing Results. The gases should be supplied from cylinders that are equipped with the type of regulator specified in the aforementioned sections.

CAUTION: UNDER NO CIRCUMSTANCES SHOULD YOU EMPLOY A REGULATOR THAT IS NOT EQUIPPED WITH A METALLIC DIAPHRAGM ANYWHERE IN THE SYSTEM.

The regulators should be inspected prior to installation to be sure that they are oil-free. Failure to comply with these directives will result in a constant drift in analyzer output, as organic compounds will outgas into the plumbing system at a rate that is related to the ambient temperature. Use 316 stainless steel, dual-stage stainless steel diaphragm regulators only in fuel, sample, and blanket air lines; shutoff valves should be used downstream from each regulator.

Place the supply cylinders as close to the analyzer as possible, and connect to the analyzer with new tubing. Be sure that all plumbing connections are free of leaks.

Note: Use only stainless steel tubing throughout the system. Consult the assembly, piping, outline drawings, and any

Teledyne Analytical Instruments

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Teledyne 4060 Use Water Pumped Air With Thc Less Than, 0.1 PPM. DO NOT USE OIL PUMPED AIR UNDER, Any Circumstances, Fuel

Contents

P/N M76417 DATE 06/29/10 DANGERINSTRUCTION, OPERATING AND MAINTENANCE MANUAL FOR SERIESCopyright 2010 Teledyne Analytical Instruments WarrantySeries Teledyne Analytical InstrumentsNo Symbol Safety MessagesThis manual provides information designed to guide you through the installation, calibration and operation of your new analyzer. Please read this manual and keep it available Additional Safety Information COMBUSTIBLE GAS USAGEDANGER Always purge the entire system before performing any maintenance and always leak check the system after removing any tubing or fittings on the sample system. See the procedures for purging and leak checking this instrument on the following pages Procedure for Removal of Internal Inaccessible Shock Hazards INSTRUMENT AND ADHERE TO ALL WARNINGS INCLUDED IN THIS MANUAL READ THIS MANUAL BEFORE OPERATING THETable of Contents 3.3 User Connections 4.5 Sample Pump 5.1.4 Collector Cable Figure 3-2 Equipment Interface Connector Pin Arrangement List of FiguresFigure 2-1 Internal Temperature Controllers Figure 2-2 Typical Piping Diagram for the ModelTable 3-8 Commands via RS-232 Input List of TablesTable 3-4 Alarm Relay Contact Pins Table 3-7 Pin out of 50 pin D-Sub ConnectorIntroduction 1.1 Main Features of the Analyzer1.3 Analyzer Description 1.2 Principle of OperationIntroduction Figure 1-1 Model 4060 Front Panel InterfaceFigure 1-2 Model 4060 Rear Panel Series1.4 Applications  Gas purity certification  Detecting trace benzene in ambient air Detecting atmospheric pollutants Operational Theory 2.1 Introduction2.2 Modes of Operation 2.3.1 Sample System 2.3 Analyzer Subsystems2.3.2 Gas Flow Control System Figure 2-1 Internal Temperature Controllers2.3.4 Flame Ionization Detection Cell 2.3.3 Fuel and Blanket Air SystemsTeledyne Analytical Instruments Figure 2-2 Typical Piping Diagram for the ModelSeries Operational Theory2.4 Detection Cell 2.4.1 Electrometer-Amplifier Figure 2-3 Flame Ionization Cell2.4.2 Anode Power Supply 2.4.3 Flame Guard Circuit2.4.4 Flame Ignition Circuit Installation 3.1 Unpacking the Analyzer3.2 Mounting the Analyzer 3.3 User Connections 3.3.1 Electrical Power Connections3.3.2 Electronic Connections 3.3.2.1 PRIMARY INPUT POWER Figure 3-1 Model 4060 Rear Panel with Optional Gas Manifold0-1 VDC % of Range Figure 3-2 Equipment Interface Connector Pin ArrangementExamples Table 3-1 Analog Output ConnectionsTable 3-2 Analog Concentration Output-Example Pin FunctionThreshold Alarm Table 3-3 Analog Range ID Output-ExampleTable 3-4 Alarm Relay Contact Pins For example Table 3-5 Remote Calibration Connections2. When the CRC closes, remove the span command Table 3-6 Range ID Relay Connections3.3.2.10 RS-232 PORT Table 3-7 Pin out of 50 pin D-Sub ConnectorTable 3-8 Commands via RS-232 Input Table 3-9 Required RS-232 Options3.3.3 Gas Connections Figure 3-3 Gas Connections FUEL USE WATER PUMPED AIR WITH THC LESS THAN0.1 PPM. DO NOT USE OIL PUMPED AIR UNDER ANY CIRCUMSTANCES3.4 Placing the System in Operation 4.1 Equipment Operation4.3 Activating the Support Gases 4.2 Preliminary Power-Off Check List4.3.3 Span Gas 4.4 Flame Ignition4.3.1 Air 4.3.2 Carrier Gas4.4.2 Ignition and/or Flame Guard Circuit Failure 4.5 Sample Pump4.6 Analyzer Operation 4.4.1 Verification of the Flame Guard CircuitCaution ALARM SUPPRESSION Password Refer to the Addendum and Testing4.6.1 Default Parameters Alarms4.6.3.2 ENTER Example Analysis Mode or SetupMode 4.6.3 Navigation and Data Entry4.6.4 Menu Structure 4.6.3.3 ESCAPE3. MODIFIABLE ITEM screens have a flashing value somewhere in the line 4.6.5 Span 4.6.7 The Model Screen Note The self diagnostics will interrupt analysis temporarily4.6.8 System Self-Diagnostic Test 4.6.6 ALT-SPAN4.6.9 The Alarms Function AL-1 DEFEATED AL-1 HIGH AL-1 NON-FAILSAFE AL-1 NON-LATCHING AL-1 20.00 ppb AL-2 ACTIVE AL-2 LOW AL-2 FAILSAFE AL-2 LATCHINGAL-2 50.00 ppb RELEASING A LATCHED ALARM When alarm conditions are present, the main analysis screen will have one or both of the following messages AL-1, AL-2 followed by the instruction ENT/ACK . Pressing ENTER will release a latched alarm. That is, if there will not be an alarm condition until the analysis concentration is again violating the trip point. Furthermore, the alarms will be suppressed until the analysis value is updated, so even though the screen may be reporting a value that should cause an alarm, until the analyzer again enters SAMPLE MODE, no alarm condition will reoccur R3 0- 10.00ppm 4.6.11 Analog Output Adjustment4.6.10 The Range Function Range Select Man Man Rng R1 R1 0-100.00ppb R2 0- 1.00ppm4.6.13 Changing Stream Note Before setting up an AUTOCAL, be sure you understand4.6.14 Setting up an AUTO-CAL 4.6.12 LinearizationAS3d 20h AUTO SPAN Enabled Span in 11 days Span in 6 hours AUTOCAL PASSWORD4.6.16 Group Setup 4.6.17 Password Protection4.6.15 Timing PASSWORD ENTERING A PASSWORDENTER PASSWORD SCREEN CHANGE PASSWORD SCREENENTER NEW PASSWORD SCREEN 4.6.18 Logging Out REPEAT PASSWORD ENTRY SCREEN4.6.19 Standby Restrict Access? ENTER=Yes ESCAPE=NOEnter Pressing Enter places the instrument in STANDBY Operation SeriesTeledyne Analytical Instruments Work with one hand only Maintenance & Troubleshooting5.1.1 Anode Voltage Check 5.1 Measuring Circuit Electrical Checks5.1.2 Electronic Stability 5.1.3 Printed Circuit Board Replacement5.1.4 Collector Cable 5.2 Temperature Control Electronic Check5.3 Ignition and/or Flame Guard Circuit Checks 5.4 Sampling System 5.5.1 Flame Guard and Anode Power Supply PCB 5.5 Printed Circuit Board Descriptions5.5.2 Proportional Temperature Controller PCB 5.5.3 Electrometer-Amplifier PCB The stability of the electrometer circuit can be tested as follows Appendix A.1 Specifications and Initial SettingsAnalytical Instruments A.2 Recommended Spare Parts ListPC Board Assemblies A.3 Drawing ListAppendix SeriesTeledyne Analytical Instruments Appendix B B1 Addendum and Testing Results