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Teledyne 4060 manual Sampling System

Models: 4060

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Maintenance	Series 4060

the ohmmeter indicates an open thermistor. (If the thermistor is hot, the resistance will be much lower.)

3.Check the anode-igniter coil for continuity by measuring between pins J4-1&2 of the disconnected cable plug. The ohmmeter should indicate a short circuit.

4.If either step 2 or 3 does not check as indicated, remove the electrode assembly of the detection cell and replace it. If the quartz flame tip is damaged, the top section of the cell may be removed by disconnecting the vent line, and removing the screws around its flange. Return the unit complete with attached electrode cable. If steps 2 and 3 both check out properly, reconnect the anode-igniter cable.

5.Check K1 and K2 relays operation as the analyzer is RE- IGNITING. If the relays do not energize , remove the flame guard power supply board and check the forward and backward resistance of its transient suppression diode by measuring pins 13 and 14 of the relay socket.. The ohmmeter should indicate a short circuit resistance in one direction, and some resistance value when the leads are reversed. If the indication is a short circuit, then the diode must be replaced.

Note: If, after replacing a defective diode, the circuit still does not work properly, the flame guard circuit components have been damaged, and the PC board must be replaced.

6.If the preceding steps check out correctly, the flame guard portion of the circuitry on the flame guard/anode power supply PC board is defective.

IMPORTANT: If the circuit proves defective, the analyzer will have to be recalibrated after the board is replaced.

5.4 Sampling System

If the procedures outlined above do not correct the problem, the fault must be related to the gas control systems. Plugged or faulty regulators, plugged restrictors, or leaks within the system can cause erratic performance. TAI recommends that the factory or an authorized representative be contacted before attempting any repairs to the sample or supporting gas systems within the analyzer.

70	Teledyne Analytical Instruments

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Teledyne 4060 manual Sampling System

Contents

SERIES DANGERINSTRUCTION, OPERATING AND MAINTENANCE MANUAL FOR P/N M76417 DATE 06/29/10Teledyne Analytical Instruments WarrantySeries Copyright 2010 Teledyne Analytical InstrumentsSafety Messages No SymbolThis manual provides information designed to guide you through the installation, calibration and operation of your new analyzer. Please read this manual and keep it available COMBUSTIBLE GAS USAGE Additional Safety InformationDANGER Always purge the entire system before performing any maintenance and always leak check the system after removing any tubing or fittings on the sample system. See the procedures for purging and leak checking this instrument on the following pages Procedure for Removal of Internal Inaccessible Shock Hazards READ THIS MANUAL BEFORE OPERATING THE INSTRUMENT AND ADHERE TO ALL WARNINGS INCLUDED IN THIS MANUALTable of Contents 3.3 User Connections 4.5 Sample Pump 5.1.4 Collector Cable Figure 2-2 Typical Piping Diagram for the Model List of FiguresFigure 2-1 Internal Temperature Controllers Figure 3-2 Equipment Interface Connector Pin ArrangementTable 3-7 Pin out of 50 pin D-Sub Connector List of TablesTable 3-4 Alarm Relay Contact Pins Table 3-8 Commands via RS-232 Input1.1 Main Features of the Analyzer Introduction1.2 Principle of Operation 1.3 Analyzer DescriptionSeries Figure 1-1 Model 4060 Front Panel InterfaceFigure 1-2 Model 4060 Rear Panel Introduction Gas purity certification  Detecting trace benzene in ambient air 1.4 Applications Detecting atmospheric pollutants 2.1 Introduction Operational Theory2.2 Modes of Operation 2.3 Analyzer Subsystems 2.3.1 Sample SystemFigure 2-1 Internal Temperature Controllers 2.3.2 Gas Flow Control System2.3.3 Fuel and Blanket Air Systems 2.3.4 Flame Ionization Detection CellOperational Theory Figure 2-2 Typical Piping Diagram for the ModelSeries Teledyne Analytical Instruments2.4 Detection Cell Figure 2-3 Flame Ionization Cell 2.4.1 Electrometer-Amplifier2.4.3 Flame Guard Circuit 2.4.2 Anode Power Supply2.4.4 Flame Ignition Circuit 3.1 Unpacking the Analyzer Installation3.2 Mounting the Analyzer 3.3.1 Electrical Power Connections 3.3 User Connections3.3.2 Electronic Connections Figure 3-1 Model 4060 Rear Panel with Optional Gas Manifold 3.3.2.1 PRIMARY INPUT POWERFigure 3-2 Equipment Interface Connector Pin Arrangement 0-1 VDC % of RangePin Function Table 3-1 Analog Output ConnectionsTable 3-2 Analog Concentration Output-Example ExamplesTable 3-3 Analog Range ID Output-Example Threshold AlarmTable 3-4 Alarm Relay Contact Pins Table 3-5 Remote Calibration Connections For exampleTable 3-6 Range ID Relay Connections 2. When the CRC closes, remove the span commandTable 3-7 Pin out of 50 pin D-Sub Connector 3.3.2.10 RS-232 PORTTable 3-9 Required RS-232 Options Table 3-8 Commands via RS-232 Input3.3.3 Gas Connections Figure 3-3 Gas Connections ANY CIRCUMSTANCES USE WATER PUMPED AIR WITH THC LESS THAN0.1 PPM. DO NOT USE OIL PUMPED AIR UNDER FUEL3.4 Placing the System in Operation Operation 4.1 Equipment4.2 Preliminary Power-Off Check List 4.3 Activating the Support Gases4.3.2 Carrier Gas 4.4 Flame Ignition4.3.1 Air 4.3.3 Span Gas4.4.1 Verification of the Flame Guard Circuit 4.5 Sample Pump4.6 Analyzer Operation 4.4.2 Ignition and/or Flame Guard Circuit FailureCaution ALARM SUPPRESSION Alarms Refer to the Addendum and Testing4.6.1 Default Parameters Password4.6.3 Navigation and Data Entry Example Analysis Mode or SetupMode 4.6.3.2 ENTER4.6.3.3 ESCAPE 4.6.4 Menu Structure3. MODIFIABLE ITEM screens have a flashing value somewhere in the line 4.6.5 Span 4.6.6 ALT-SPAN Note The self diagnostics will interrupt analysis temporarily4.6.8 System Self-Diagnostic Test 4.6.7 The Model Screen4.6.9 The Alarms Function AL-1 20.00 ppb AL-2 ACTIVE AL-2 LOW AL-2 FAILSAFE AL-2 LATCHING AL-1 DEFEATED AL-1 HIGH AL-1 NON-FAILSAFE AL-1 NON-LATCHINGAL-2 50.00 ppb RELEASING A LATCHED ALARM When alarm conditions are present, the main analysis screen will have one or both of the following messages AL-1, AL-2 followed by the instruction ENT/ACK . Pressing ENTER will release a latched alarm. That is, if there will not be an alarm condition until the analysis concentration is again violating the trip point. Furthermore, the alarms will be suppressed until the analysis value is updated, so even though the screen may be reporting a value that should cause an alarm, until the analyzer again enters SAMPLE MODE, no alarm condition will reoccur Range Select Man Man Rng R1 R1 0-100.00ppb R2 0- 1.00ppm 4.6.11 Analog Output Adjustment4.6.10 The Range Function R3 0- 10.00ppm4.6.12 Linearization Note Before setting up an AUTOCAL, be sure you understand4.6.14 Setting up an AUTO-CAL 4.6.13 Changing StreamAUTOCAL PASSWORD AS3d 20h AUTO SPAN Enabled Span in 11 days Span in 6 hours4.6.17 Password Protection 4.6.16 Group Setup4.6.15 Timing ENTERING A PASSWORD PASSWORDCHANGE PASSWORD SCREEN ENTER PASSWORD SCREENENTER NEW PASSWORD SCREEN REPEAT PASSWORD ENTRY SCREEN 4.6.18 Logging OutRestrict Access? ENTER=Yes ESCAPE=NO 4.6.19 StandbyEnter Pressing Enter places the instrument in STANDBY Series OperationTeledyne Analytical Instruments Maintenance & Troubleshooting Work with one hand only5.1 Measuring Circuit Electrical Checks 5.1.1 Anode Voltage Check5.1.3 Printed Circuit Board Replacement 5.1.2 Electronic Stability5.2 Temperature Control Electronic Check 5.1.4 Collector Cable5.3 Ignition and/or Flame Guard Circuit Checks 5.4 Sampling System 5.5 Printed Circuit Board Descriptions 5.5.1 Flame Guard and Anode Power Supply PCB5.5.2 Proportional Temperature Controller PCB 5.5.3 Electrometer-Amplifier PCB The stability of the electrometer circuit can be tested as follows A.1 Specifications and Initial Settings AppendixA.2 Recommended Spare Parts List Analytical InstrumentsA.3 Drawing List PC Board AssembliesSeries AppendixTeledyne Analytical Instruments B1 Addendum and Testing Results Appendix B