DANGER
INSTRUCTION, OPERATING AND MAINTENANCE MANUAL FOR
SERIES
P/N M76417 DATE 06/29/10
Warranty
Series
Teledyne Analytical Instruments
Copyright 2010 Teledyne Analytical Instruments
Safety Messages
No Symbol
This manual provides information designed to guide you through the installation, calibration and operation of your new analyzer. Please read this manual and keep it available
Additional Safety Information
COMBUSTIBLE GAS USAGE
DANGER
Always purge the entire system before performing any maintenance and always leak check the system after removing any tubing or fittings on the sample system. See the procedures for purging and leak checking this instrument on the following pages
Procedure for Removal of Internal Inaccessible Shock Hazards
READ THIS MANUAL BEFORE OPERATING THE
INSTRUMENT AND ADHERE TO ALL WARNINGS INCLUDED IN THIS MANUAL
Table of Contents
3.3 User Connections
4.5 Sample Pump
5.1.4 Collector Cable
List of Figures
Figure 2-1 Internal Temperature Controllers
Figure 2-2 Typical Piping Diagram for the Model
Figure 3-2 Equipment Interface Connector Pin Arrangement
List of Tables
Table 3-4 Alarm Relay Contact Pins
Table 3-7 Pin out of 50 pin D-Sub Connector
Table 3-8 Commands via RS-232 Input
1.1 Main Features of the Analyzer
Introduction
1.2 Principle of Operation
1.3 Analyzer Description
Figure 1-1 Model 4060 Front Panel Interface
Figure 1-2 Model 4060 Rear Panel
Series
Introduction
1.4 Applications
Gas purity certification Detecting trace benzene in ambient air
Detecting atmospheric pollutants
Operational Theory
2.1 Introduction
2.2 Modes of Operation
2.3 Analyzer Subsystems
2.3.1 Sample System
Figure 2-1 Internal Temperature Controllers
2.3.2 Gas Flow Control System
2.3.3 Fuel and Blanket Air Systems
2.3.4 Flame Ionization Detection Cell
Figure 2-2 Typical Piping Diagram for the Model
Series
Operational Theory
Teledyne Analytical Instruments
2.4 Detection Cell
Figure 2-3 Flame Ionization Cell
2.4.1 Electrometer-Amplifier
2.4.2 Anode Power Supply
2.4.3 Flame Guard Circuit
2.4.4 Flame Ignition Circuit
Installation
3.1 Unpacking the Analyzer
3.2 Mounting the Analyzer
3.3 User Connections
3.3.1 Electrical Power Connections
3.3.2 Electronic Connections
Figure 3-1 Model 4060 Rear Panel with Optional Gas Manifold
3.3.2.1 PRIMARY INPUT POWER
Figure 3-2 Equipment Interface Connector Pin Arrangement
0-1 VDC % of Range
Table 3-1 Analog Output Connections
Table 3-2 Analog Concentration Output-Example
Pin Function
Examples
Table 3-3 Analog Range ID Output-Example
Threshold Alarm
Table 3-4 Alarm Relay Contact Pins
Table 3-5 Remote Calibration Connections
For example
Table 3-6 Range ID Relay Connections
2. When the CRC closes, remove the span command
Table 3-7 Pin out of 50 pin D-Sub Connector
3.3.2.10 RS-232 PORT
Table 3-8 Commands via RS-232 Input
Table 3-9 Required RS-232 Options
3.3.3 Gas Connections
Figure 3-3 Gas Connections
USE WATER PUMPED AIR WITH THC LESS THAN
0.1 PPM. DO NOT USE OIL PUMPED AIR UNDER
ANY CIRCUMSTANCES
FUEL
3.4 Placing the System in Operation
Operation
4.1 Equipment
4.2 Preliminary Power-Off Check List
4.3 Activating the Support Gases
4.4 Flame Ignition
4.3.1 Air
4.3.2 Carrier Gas
4.3.3 Span Gas
4.5 Sample Pump
4.6 Analyzer Operation
4.4.1 Verification of the Flame Guard Circuit
4.4.2 Ignition and/or Flame Guard Circuit Failure
Caution ALARM SUPPRESSION
Refer to the Addendum and Testing
4.6.1 Default Parameters
Alarms
Password
Example Analysis Mode or Setup
Mode
4.6.3 Navigation and Data Entry
4.6.3.2 ENTER
4.6.3.3 ESCAPE
4.6.4 Menu Structure
3. MODIFIABLE ITEM screens have a flashing value somewhere in the line
4.6.5 Span
Note The self diagnostics will interrupt analysis temporarily
4.6.8 System Self-Diagnostic Test
4.6.6 ALT-SPAN
4.6.7 The Model Screen
4.6.9 The Alarms Function
AL-1 DEFEATED AL-1 HIGH AL-1 NON-FAILSAFE AL-1 NON-LATCHING
AL-1 20.00 ppb AL-2 ACTIVE AL-2 LOW AL-2 FAILSAFE AL-2 LATCHING
AL-2 50.00 ppb
RELEASING A LATCHED ALARM When alarm conditions are present, the main analysis screen will have one or both of the following messages AL-1, AL-2 followed by the instruction ENT/ACK . Pressing ENTER will release a latched alarm. That is, if there will not be an alarm condition until the analysis concentration is again violating the trip point. Furthermore, the alarms will be suppressed until the analysis value is updated, so even though the screen may be reporting a value that should cause an alarm, until the analyzer again enters SAMPLE MODE, no alarm condition will reoccur
4.6.11 Analog Output Adjustment
4.6.10 The Range Function
Range Select Man Man Rng R1 R1 0-100.00ppb R2 0- 1.00ppm
R3 0- 10.00ppm
Note Before setting up an AUTOCAL, be sure you understand
4.6.14 Setting up an AUTO-CAL
4.6.12 Linearization
4.6.13 Changing Stream
AUTOCAL PASSWORD
AS3d 20h AUTO SPAN Enabled Span in 11 days Span in 6 hours
4.6.16 Group Setup
4.6.17 Password Protection
4.6.15 Timing
ENTERING A PASSWORD
PASSWORD
ENTER PASSWORD SCREEN
CHANGE PASSWORD SCREEN
ENTER NEW PASSWORD SCREEN
REPEAT PASSWORD ENTRY SCREEN
4.6.18 Logging Out
Restrict Access? ENTER=Yes ESCAPE=NO
4.6.19 Standby
Enter Pressing Enter places the instrument in STANDBY
Operation
Series
Teledyne Analytical Instruments
Maintenance & Troubleshooting
Work with one hand only
5.1 Measuring Circuit Electrical Checks
5.1.1 Anode Voltage Check
5.1.3 Printed Circuit Board Replacement
5.1.2 Electronic Stability
5.2 Temperature Control Electronic Check
5.1.4 Collector Cable
5.3 Ignition and/or Flame Guard Circuit Checks
5.4 Sampling System
5.5 Printed Circuit Board Descriptions
5.5.1 Flame Guard and Anode Power Supply PCB
5.5.2 Proportional Temperature Controller PCB
5.5.3 Electrometer-Amplifier PCB
The stability of the electrometer circuit can be tested as follows
A.1 Specifications and Initial Settings
Appendix
A.2 Recommended Spare Parts List
Analytical Instruments
A.3 Drawing List
PC Board Assemblies
Appendix
Series
Teledyne Analytical Instruments
B1 Addendum and Testing Results
Appendix B
