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Teledyne 4060 manual Danger, Series, Instruction, Operating And Maintenance Manual For

Models: 4060

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INSTRUCTION, OPERATING AND MAINTENANCE MANUAL FOR

INSTRUCTION, OPERATING AND MAINTENANCE MANUAL FOR

SERIES 4060

P/N M76417

DATE 06/29/10

DANGER

Toxic and/or flammable gases or liquids may be present in this monitoring system. Personal protective equipment may be required when servicing this instrument.

Hazardous voltages exist on certain components internally which may persist for a time even after the power is turned off and disconnected.

Only authorized personnel should conduct maintenance and/or servicing. Before conducting any maintenance or servicing, consult with authorized supervisor/manager.

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Teledyne 4060 manual Danger, Series, Instruction, Operating And Maintenance Manual For, P/N M76417 DATE 06/29/10

Contents

INSTRUCTION, OPERATING AND MAINTENANCE MANUAL FOR DANGERSERIES P/N M76417 DATE 06/29/10Series WarrantyTeledyne Analytical Instruments Copyright 2010 Teledyne Analytical InstrumentsNo Symbol Safety MessagesThis manual provides information designed to guide you through the installation, calibration and operation of your new analyzer. Please read this manual and keep it available COMBUSTIBLE GAS USAGE Additional Safety InformationDANGER Always purge the entire system before performing any maintenance and always leak check the system after removing any tubing or fittings on the sample system. See the procedures for purging and leak checking this instrument on the following pages Procedure for Removal of Internal Inaccessible Shock Hazards INSTRUMENT AND ADHERE TO ALL WARNINGS INCLUDED IN THIS MANUAL READ THIS MANUAL BEFORE OPERATING THETable of Contents 3.3 User Connections 4.5 Sample Pump 5.1.4 Collector Cable Figure 2-1 Internal Temperature Controllers List of FiguresFigure 2-2 Typical Piping Diagram for the Model Figure 3-2 Equipment Interface Connector Pin ArrangementTable 3-4 Alarm Relay Contact Pins List of TablesTable 3-7 Pin out of 50 pin D-Sub Connector Table 3-8 Commands via RS-232 InputIntroduction 1.1 Main Features of the Analyzer1.3 Analyzer Description 1.2 Principle of OperationFigure 1-2 Model 4060 Rear Panel Figure 1-1 Model 4060 Front Panel InterfaceSeries Introduction Gas purity certification  Detecting trace benzene in ambient air 1.4 Applications Detecting atmospheric pollutants 2.1 Introduction Operational Theory2.2 Modes of Operation 2.3.1 Sample System 2.3 Analyzer Subsystems2.3.2 Gas Flow Control System Figure 2-1 Internal Temperature Controllers2.3.4 Flame Ionization Detection Cell 2.3.3 Fuel and Blanket Air SystemsSeries Figure 2-2 Typical Piping Diagram for the ModelOperational Theory Teledyne Analytical Instruments2.4 Detection Cell 2.4.1 Electrometer-Amplifier Figure 2-3 Flame Ionization Cell2.4.3 Flame Guard Circuit 2.4.2 Anode Power Supply2.4.4 Flame Ignition Circuit 3.1 Unpacking the Analyzer Installation3.2 Mounting the Analyzer 3.3.1 Electrical Power Connections 3.3 User Connections3.3.2 Electronic Connections 3.3.2.1 PRIMARY INPUT POWER Figure 3-1 Model 4060 Rear Panel with Optional Gas Manifold0-1 VDC % of Range Figure 3-2 Equipment Interface Connector Pin ArrangementTable 3-2 Analog Concentration Output-Example Table 3-1 Analog Output ConnectionsPin Function ExamplesThreshold Alarm Table 3-3 Analog Range ID Output-ExampleTable 3-4 Alarm Relay Contact Pins For example Table 3-5 Remote Calibration Connections2. When the CRC closes, remove the span command Table 3-6 Range ID Relay Connections3.3.2.10 RS-232 PORT Table 3-7 Pin out of 50 pin D-Sub ConnectorTable 3-9 Required RS-232 Options Table 3-8 Commands via RS-232 Input3.3.3 Gas Connections Figure 3-3 Gas Connections 0.1 PPM. DO NOT USE OIL PUMPED AIR UNDER USE WATER PUMPED AIR WITH THC LESS THANANY CIRCUMSTANCES FUEL3.4 Placing the System in Operation 4.1 Equipment Operation4.3 Activating the Support Gases 4.2 Preliminary Power-Off Check List4.3.1 Air 4.4 Flame Ignition4.3.2 Carrier Gas 4.3.3 Span Gas4.6 Analyzer Operation 4.5 Sample Pump4.4.1 Verification of the Flame Guard Circuit 4.4.2 Ignition and/or Flame Guard Circuit FailureCaution ALARM SUPPRESSION 4.6.1 Default Parameters Refer to the Addendum and TestingAlarms PasswordMode Example Analysis Mode or Setup4.6.3 Navigation and Data Entry 4.6.3.2 ENTER4.6.4 Menu Structure 4.6.3.3 ESCAPE3. MODIFIABLE ITEM screens have a flashing value somewhere in the line 4.6.5 Span 4.6.8 System Self-Diagnostic Test Note The self diagnostics will interrupt analysis temporarily4.6.6 ALT-SPAN 4.6.7 The Model Screen4.6.9 The Alarms Function AL-1 20.00 ppb AL-2 ACTIVE AL-2 LOW AL-2 FAILSAFE AL-2 LATCHING AL-1 DEFEATED AL-1 HIGH AL-1 NON-FAILSAFE AL-1 NON-LATCHINGAL-2 50.00 ppb RELEASING A LATCHED ALARM When alarm conditions are present, the main analysis screen will have one or both of the following messages AL-1, AL-2 followed by the instruction ENT/ACK . Pressing ENTER will release a latched alarm. That is, if there will not be an alarm condition until the analysis concentration is again violating the trip point. Furthermore, the alarms will be suppressed until the analysis value is updated, so even though the screen may be reporting a value that should cause an alarm, until the analyzer again enters SAMPLE MODE, no alarm condition will reoccur 4.6.10 The Range Function 4.6.11 Analog Output AdjustmentRange Select Man Man Rng R1 R1 0-100.00ppb R2 0- 1.00ppm R3 0- 10.00ppm4.6.14 Setting up an AUTO-CAL Note Before setting up an AUTOCAL, be sure you understand4.6.12 Linearization 4.6.13 Changing StreamAS3d 20h AUTO SPAN Enabled Span in 11 days Span in 6 hours AUTOCAL PASSWORD4.6.17 Password Protection 4.6.16 Group Setup4.6.15 Timing PASSWORD ENTERING A PASSWORDCHANGE PASSWORD SCREEN ENTER PASSWORD SCREENENTER NEW PASSWORD SCREEN 4.6.18 Logging Out REPEAT PASSWORD ENTRY SCREEN4.6.19 Standby Restrict Access? ENTER=Yes ESCAPE=NOEnter Pressing Enter places the instrument in STANDBY Series OperationTeledyne Analytical Instruments Work with one hand only Maintenance & Troubleshooting5.1.1 Anode Voltage Check 5.1 Measuring Circuit Electrical Checks5.1.2 Electronic Stability 5.1.3 Printed Circuit Board Replacement5.1.4 Collector Cable 5.2 Temperature Control Electronic Check5.3 Ignition and/or Flame Guard Circuit Checks 5.4 Sampling System 5.5.1 Flame Guard and Anode Power Supply PCB 5.5 Printed Circuit Board Descriptions5.5.2 Proportional Temperature Controller PCB 5.5.3 Electrometer-Amplifier PCB The stability of the electrometer circuit can be tested as follows Appendix A.1 Specifications and Initial SettingsAnalytical Instruments A.2 Recommended Spare Parts ListPC Board Assemblies A.3 Drawing ListSeries AppendixTeledyne Analytical Instruments Appendix B B1 Addendum and Testing Results