Manuals / Toshiba / Household Appliance / Air Conditioner

Toshiba RAV-SP1604AT8-E, RAV-SP1104AT8ZG-TR, RAV-SP1104AT8-TR, RAV-SP1404AT8ZG-TR service manual 21

Models: RAV-SP1404AT8Z-E RAV-SP1104AT8Z-E RAV-SP1404AT8ZG-E RAV-SP1404AT8-E RAV-SP1604AT8-TR RAV-SP1104AT8Z-TR RAV-SP1604AT8-E RAV-SP1404AT8-TR RAV-SP1604AT8Z-E RAV-SP1104AT8ZG-E RAV-SP1404AT8Z-TR RAV-SP1404AT8ZG-TR RAV-SP1104AT8-TR RAV-SP1104AT8ZG-TR

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Page 21

<Triple type>

		Indoor unit 1		RAV-SM			562CT-E				562CT-E
		Indoor unit 2		RAV-SM			562CT-E				562CT-E
Model
Model		Indoor unit 3		RAV-SM			562CT-E				562CT-E
		Indoor unit 3		RAV-SM			562CT-E				562CT-E
		Outdoor unit		RAV-SP			1604AT8-E				1604AT7
		Outdoor unit		RAV-SP			1604AT8-TR
							1604AT8-TR
Cooling capacity					(kW)		14.0 (2.6-16.0)			14.0 (2.6-16.0)

Heating capacity					(kW)		16.0 (2.4-19.0)			16.0 (2.4-19.0)
Power supply						3 phase 4wired (3N-4pole)					3 phase 4wired (3N-4pole)
Power supply							380V - 415V 50Hz				380V 60Hz
							380V - 415V 50Hz				380V 60Hz
		Running current			(A)		8.39 - 7.68			8.39
		Power consumption			(kW)		4.99			4.99

	Cooling	Power factor			(%)		90			90

		EER					2.81			2.81
Electrical		Energy efficiency class ∗					C				—

		Running current			(A)		7.77 -7.11			7.77
characteristics		Running current			(A)		7.77 -7.11			7.77
characteristics		Power consumption			(kW)		4.60			4.60
		Power consumption			(kW)		4.60			4.60
	Heating	Power factor			(%)		90			90

		COP					3.48			3.48
		Energy efficiency class ∗					B				—

		Maximum current			(A)		15.3			15.3
					Indoor unit

Appearance		Main unit						Shine white

			Height		(mm)		210			210
Outer dimension		Main unit	Width		(mm)		910			910

			Depth		(mm)		680			680
Total weight		Main unit			(kg)		21			21
Heat exchanger								Finned tube

		Fan						Centrifugal fan
Fan unit		Standard air flow	H/M/L	(m³/min)			13.0 / 11.2 / 10.0			13.0 / 11.2 / 10.0

		Motor			(W)		60			60
Sound pressure level			H/M/L	(dB•A)			36 / 33 / 30			36 / 33 / 30

Sound power level			H/M/L	(dB•A)			51 / 48 / 45			51 / 48 / 45

Connecting pipe		Drain port							VP20
					Outdoor unit

		Standard length			(m)		7.5			7.5
		Min. length			(m)		3			3

Outer dimension		Max. total length			(m)		50			50

		Over 30m						40g/m (31m to 50m)
		Over 30m						40g/m (31m to 50m)
		Hight difference	Outdoor lower		(m)		30				30

			Outdoor high		(m)		30				30
			Outdoor high		(m)		30				30
		Gas side	Main		(mm)		15.9				15.9

Connecting pipe			Sub		(mm)		12.7				12.7
			Sub		(mm)		12.7				12.7

		Liquid side	Main		(mm)		9.5				9.5
			Main		(mm)		9.5				9.5
			Sub		(mm)		6.4				6.4
			Sub		(mm)		6.4				6.4

		Fan						Propeller fan
Fan unit		Standard air flow high		(m³/min)			103			103

		Motor			(W)		100 + 100			100 + 100

Sound pressure level		Cooling/Heating		(dB•A)			51/53			51/53
Sound power level		Cooling/Heating		(dB•A)			68/70			68/70

∗ : IEC standard

– 21 –

Image 21

Toshiba RAV-SP1604AT8-E, RAV-SP1104AT8ZG-TR, RAV-SP1104AT8-TR, RAV-SP1404AT8ZG-TR, RAV-SP1404AT8Z-TR, RAV-SP1104AT8ZG-E 21

Contents

OUTDOOR UNIT SERVICE MANUAL SPLIT TYPER410A PRECAUTION FOR SAFETY CONTENTSSPECIFICATIONS OUTDOOR UNIT REFRIGERATING CYCLE DIAGRAMOriginal instruction Generic Denomination: Air Conditioner– 3 – DANGER Definition of Protective GearExplanation of indications Explanation of illustrated marksConfirmation of warning label on the main unit Warning Indications on the Air Conditioner UnitBURST HAZARD – 5 –Precaution for Safety DENGER– 6 – – 7 – – 8 – – 9 – Explanations given to user DisposalRelocation Declaration of Conformity1. Safety Caution Concerned to New Refrigerant New Refrigerant R410A2.Cautions on Installation/Service 3.Pipe Materials4.Tools General tools Conventional tools can be used– 12 – 1-1.Indoor Unit 1. SPECIFICATIONS1-1-1. 4-WayAir Discharge Cassette Type – 13 –<Twin type> – 14 –<Triple type> – 15 –1-1-2.Concealed Duct Type <Single type> – 17 – – 18 – 1-1-3.Under Ceiling Type <Single type> – 19 –Page – 21 – 1-1-4.High Wall Type Twin type – 22 –– 23 – – 24 – – 25 – 1-1-6.Slim Duct Type <Twin type> – 26 –Page 1-1-7.High Static Duct Type <Single type> – 28 –– 29 – 1-2.Outdoor Unit– 30 – 1-3.Operation Characteristic CurveRAV-SP1104AT8Z ZG-E, -TR RAV-SP1404AT8Z ZG-E, -TR – 31 –RAV-SP1604AT8Z ZG-E, -TR RAV-SP1104AT7Z ZG RAV-SP1404AT7Z ZG RAV-SP1604AT7Z ZG2-1.Outdoor Unit 2. CONSTRUCTION VIEWS EXTERNAL VIEWSRBC-TWP30E2, RBC-TWP50E2Simultaneous Twin – 33 –RBC-TRP100ESimultaneous Triple Gas side – 34 –<Liquid side> Gas side socketRAV-SP110type – 35 –RAV-SP140type RAV-SP160type4. WIRING DIAGRAM 4-1.Outdoor Unit– 36 – 5. SPECIFICATIONS OF ELECTRICAL PARTS 5-1.Outdoor Unit– 37 – 6-2.Refrigerant Piping Installation 6-1.Safety During Installation/Servicing6. REFRIGERANT R410A 6-2-1.Piping Materials and Joints Used1.Joints 1.Flare Processing Procedures and Precautions6-2-2.Processing of Piping Materials – 39 –Flare and flare nut dimensions for R410A Fig. 6-2-1Flare processing dimensionsFlare and flare nut dimensions for R22 – 40 –– 41 – 2.Flare Connecting Procedures and PrecautionsNominal Outer diameter6-3.Tools Fig. 6-4-1Configuration of refrigerant charging6-4.Recharging of Refrigerant 6-3-1.Required Tools6-5-2.Flux 1.Reason why flux is necessary 3.Low temperature brazing filler6-5.Brazing of Pipes 6-5-1.Materials for Brazing3.Types of flux 2.Characteristics required for flux6-5-3.Brazing Never use gas other than Nitrogen gas– 45 – 6-6.Instructions for Re-usePiping of R22 or R407CInstruction of Works If the definite conditions can be cleared– 46 – 6-6-5.Final Installation Checks6-6-7.Recovery Method of Refrigerant Cautions for using existing pipeProcedure DANGER7-1.Outdoor Unit Control 7-1-2.Print Circuit Board, MCC-1597Fan Motor IPDU – 50 – 7-1-3.Print Circuit Board, MCC-1599Interface CDBCN05 Red – 51 –CN10 Red CN16 Red7-2.Outline of Main Controls 2.Discharge temperature release control1.PMV Pulse Motor Valve control REQUIREMENT3-1Cooling fan control 3. Outdoor fan control3-2Heating fan control – 53 –REQUIREMENT 4.Coil heating control5.Short intermittent operation preventive control 6.Current release control8.Over-currentprotective control 7.Current release value shift control9.High-pressurerelease control – 55 –– 56 – 10.Defrost control8-1.Summary of Troubleshooting 8. TROUBLESHOOTING1.Before troubleshooting 2. Troubleshooting procedure2.Troubleshooting procedure 1.Before troubleshooting– 58 – Trouble8-2.Troubleshooting 8-2-1.Outline of judgment– 59 – – 60 – – 61 – 8-2-2.Others Other than Check Code1 2 3 nCalling of sensor temperature display– 62 – Page – 64 – – 65 – Error mode detected by indoor unit– 66 – Error mode detected by outdoor unit– 67 – – 68 – LED display on outdoor P.C. board Dip switch setupDisplay selection – 69 –Page – 71 – – 72 – – 73 – ¡l l l – 75 – – 76 – – 77 – – 78 – Check and troubleshootingCheck Outdoor– 79 – – 80 – Temperature sensor– 81 – Checking procedureParts name Resistance value9-1.Calling of Error History 9. SETUP AT LOCAL SITE AND OTHERS<Contents> <Procedure>– 83 – nIndoor unit power-ONsequence– 84 – 9-3.Outdoor Unit1.Outline D805 D804 D803 D802 D801 D800– 85 – Enlarged view of LEDs9-3-3.Others 1.Selection of LED display SW800, SW803 operation– 86 – lllll¡ lllll¡ – 89 – <Specific operation>SW804 SW804 – 90 –10. ADDRESS SETUP 10-1.Address Setup Procedure– 91 – 10-2.Address Setup & Group Control 10-2-1.System Configuration– 92 – Example – 93 –Change is necessary – 94 –Wiring diagram 10-3.Remote Controller WiringSingle system Simultaneous twin system2, 5, 3, 6, 9 4, 7,1 2 3 4 5 6 7 8 9 10 11 END 1 2 END 1 2 3 END10-5.Confirmation of Indoor Unit No. Position – 98 – <Maintenance/Check list>Model switching J800 to J803 1.Setting the jumper wires and DIP switches12-1.Exchanging Procedure of Compressor Outline 12. HOW TO EXCHANGE COMPRESSOR12-2.Exchange of Compressor – 100 –13. INSTALLATION MANUAL Contents– 101 – ADOPTION OF NEW REFRIGERANTHigh temperature parts electric power supplies– 102 – Warning Indications on the Air Conditioner UnitSelection of installation location 1 PRECAUTIONS FOR SAFETYInstallation Electrical wiringExplanations given to user 104Relocation EN-63 INSTALLATION OF NEW REFRIGERANT AIR CONDITIONER 2 ACCESSORY PARTS AND REFRIGERANTAccessory Parts Required Tools/Equipment and Precautions for UseBefore installation 4 INSTALLATION CONDITIONS– 106 – Refrigerant PipingNecessary Space for Installation Unit mm Installation Location– 107 – EN-12– 108 – Installation of Outdoor Unit5 REFRIGERANT PIPING For ReferenceTightening of Connecting Part Optional Installation Parts Locally procured– 109 – Refrigerant Piping Connection110 – 6 AIR PURGINGRefrigerant Pipe Length Airtight testWiring between Indoor Unit and Outdoor Unit How to open the valve– 111 – 7 ELECTRICAL WORKSingle system, Twin system, Triple system – 112 –EN-22 23-ENRecovering Refrigerant 11 ANNUAL MAINTENANCE8 EARTHING 13 FUNCTIONS TO BE IMPLEMENTED LOCALLY– 114 – 14 TROUBLESHOOTINGEN-26 27-EN115 – 15 APPENDIXEN-28 29-EN– 116 – EN-3031-EN – 117 – Declaration of ConformityEN-32 14-1.Outdoor Unit 14. DETACHMENTS118 1. Detachment119 1. Detachment2.Attachment 2.Attachment – 120 –– 121 – Procedure1. Detachment 2. Attachment– 122 – DetachmentAttachment – 123 – DetachmentAttachment – 124 – 1. Detachment2.Attachment – 125 – 8Compressor 1. Detachment2. Attachment – 126 – REQUIREMENT10Compressor 1. Removal of defective compressor – 127 –2. Mounting of compressor – 128 –3. Vacuuming 4. Refrigerant chargeREQUIREMENT REQUIREMENT– 129 – 1. DetachmentOutdoor Unit 15. EXPLODED VIEWS AND PARTS LIST– 131 – Inverter Assembly 133 – 134 – Outdoor Unit– 135 – 136 Inverter Unit– 137 – Outdoor Unit – 139 – – 140 – Inverter Unit– 141 – Check of Concentration Limit WARNINGS ON REFRIGERANT LEAKAGETOSHIBA CARRIER CORPORATION