Manuals / Toshiba / Household Appliance / Air Conditioner

Toshiba RAV-SP1604AT8Z-E, RAV-SP1104AT8ZG-TR service manual 117, Declaration of Conformity, EN-32

Models: RAV-SP1404AT8Z-E RAV-SP1104AT8Z-E RAV-SP1404AT8ZG-E RAV-SP1404AT8-E RAV-SP1604AT8-TR RAV-SP1104AT8Z-TR RAV-SP1604AT8-E RAV-SP1404AT8-TR RAV-SP1604AT8Z-E RAV-SP1104AT8ZG-E RAV-SP1404AT8Z-TR RAV-SP1404AT8ZG-TR RAV-SP1104AT8-TR RAV-SP1104AT8ZG-TR

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Super Digital Inverter

	Declaration of Conformity
Manufacturer:	Toshiba Carrier Corporation
	336 Tadehara, Fuji-shi, Shizuoka-ken 416-8521 JAPAN
Authorized	Nick Ball
Representative/	Toshiba EMEA Engineering Director
TCF holder:	Toshiba Carrier UK Ltd.
	Porsham Close, Belliver Industrial Estate,
	PLYMOUTH, Devon, PL6 7DB.
	United Kingdom

Hereby declares that the machinery described below:

Generic Denomination: Air Conditioner

Model/type:	RAV-SP1104AT8-E, RAV-SP1104AT8Z-E, RAV-SP1104AT8ZG-E,
	RAV-SP1404AT8-E, RAV-SP1404AT8Z-E, RAV-SP1404AT8ZG-E,
	RAV-SP1604AT8-E, RAV-SP1604AT8Z-E, RAV-SP1604AT8ZG-E,
	RAV-SP1104AT8-TR, RAV-SP1104AT8Z-TR, RAV-SP1104AT8ZG-TR,
	RAV-SP1404AT8-TR, RAV-SP1404AT8Z-TR, RAV-SP1404AT8ZG-TR,
	RAV-SP1604AT8-TR, RAV-SP1604AT8Z-TR, RAV-SP1604AT8ZG-TR
Commercial name:	Super Digital Inverter Series Air Conditioner

Complies with the provisions of the “Machinery” Directive (Directive 2006/42/EC) and the regulations transposing into national law

Complies with the provisions of the following harmonized standard:

EN 378-2: 2008

Note: This declaration becomes invalid if technical or operational modifi cations are introduced without the manufacturer’s consent.

EN-32

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Image 117

Toshiba RAV-SP1604AT8Z-E, RAV-SP1104AT8ZG-TR, RAV-SP1104AT8-TR, RAV-SP1404AT8ZG-TR 117, Declaration of Conformity, EN-32

Contents

OUTDOOR UNIT SERVICE MANUAL SPLIT TYPER410A PRECAUTION FOR SAFETY CONTENTSSPECIFICATIONS OUTDOOR UNIT REFRIGERATING CYCLE DIAGRAMOriginal instruction Generic Denomination: Air Conditioner– 3 – DANGER Definition of Protective GearExplanation of indications Explanation of illustrated marksConfirmation of warning label on the main unit Warning Indications on the Air Conditioner UnitBURST HAZARD – 5 –Precaution for Safety DENGER– 6 – – 7 – – 8 – – 9 – Explanations given to user DisposalRelocation Declaration of Conformity1. Safety Caution Concerned to New Refrigerant New Refrigerant R410A2.Cautions on Installation/Service 3.Pipe Materials4.Tools General tools Conventional tools can be used– 12 – 1-1.Indoor Unit 1. SPECIFICATIONS1-1-1. 4-WayAir Discharge Cassette Type – 13 –<Twin type> – 14 –<Triple type> – 15 –1-1-2.Concealed Duct Type <Single type> – 17 – – 18 – 1-1-3.Under Ceiling Type <Single type> – 19 –Page – 21 – 1-1-4.High Wall Type Twin type – 22 –– 23 – – 24 – – 25 – 1-1-6.Slim Duct Type <Twin type> – 26 –Page 1-1-7.High Static Duct Type <Single type> – 28 –– 29 – 1-2.Outdoor Unit– 30 – 1-3.Operation Characteristic CurveRAV-SP1104AT8Z ZG-E, -TR RAV-SP1404AT8Z ZG-E, -TR – 31 –RAV-SP1604AT8Z ZG-E, -TR RAV-SP1104AT7Z ZG RAV-SP1404AT7Z ZG RAV-SP1604AT7Z ZG2-1.Outdoor Unit 2. CONSTRUCTION VIEWS EXTERNAL VIEWSRBC-TWP30E2, RBC-TWP50E2Simultaneous Twin – 33 –RBC-TRP100ESimultaneous Triple Gas side – 34 –<Liquid side> Gas side socketRAV-SP110type – 35 –RAV-SP140type RAV-SP160type4. WIRING DIAGRAM 4-1.Outdoor Unit– 36 – 5. SPECIFICATIONS OF ELECTRICAL PARTS 5-1.Outdoor Unit– 37 – 6-2.Refrigerant Piping Installation 6-1.Safety During Installation/Servicing6. REFRIGERANT R410A 6-2-1.Piping Materials and Joints Used1.Joints 1.Flare Processing Procedures and Precautions6-2-2.Processing of Piping Materials – 39 –Flare and flare nut dimensions for R410A Fig. 6-2-1Flare processing dimensionsFlare and flare nut dimensions for R22 – 40 –– 41 – 2.Flare Connecting Procedures and PrecautionsNominal Outer diameter6-3.Tools Fig. 6-4-1Configuration of refrigerant charging6-4.Recharging of Refrigerant 6-3-1.Required Tools6-5-2.Flux 1.Reason why flux is necessary 3.Low temperature brazing filler6-5.Brazing of Pipes 6-5-1.Materials for Brazing3.Types of flux 2.Characteristics required for flux6-5-3.Brazing Never use gas other than Nitrogen gas– 45 – 6-6.Instructions for Re-usePiping of R22 or R407CInstruction of Works If the definite conditions can be cleared– 46 – 6-6-5.Final Installation Checks6-6-7.Recovery Method of Refrigerant Cautions for using existing pipeProcedure DANGER7-1.Outdoor Unit Control 7-1-2.Print Circuit Board, MCC-1597Fan Motor IPDU – 50 – 7-1-3.Print Circuit Board, MCC-1599Interface CDBCN05 Red – 51 –CN10 Red CN16 Red7-2.Outline of Main Controls 2.Discharge temperature release control1.PMV Pulse Motor Valve control REQUIREMENT3-1Cooling fan control 3. Outdoor fan control3-2Heating fan control – 53 –REQUIREMENT 4.Coil heating control5.Short intermittent operation preventive control 6.Current release control8.Over-currentprotective control 7.Current release value shift control9.High-pressurerelease control – 55 –– 56 – 10.Defrost control8-1.Summary of Troubleshooting 8. TROUBLESHOOTING1.Before troubleshooting 2. Troubleshooting procedure2.Troubleshooting procedure 1.Before troubleshooting– 58 – Trouble8-2.Troubleshooting 8-2-1.Outline of judgment– 59 – – 60 – – 61 – 8-2-2.Others Other than Check Code1 2 3 nCalling of sensor temperature display– 62 – Page – 64 – – 65 – Error mode detected by indoor unit– 66 – Error mode detected by outdoor unit– 67 – – 68 – LED display on outdoor P.C. board Dip switch setupDisplay selection – 69 –Page – 71 – – 72 – – 73 – ¡l l l – 75 – – 76 – – 77 – – 78 – Check and troubleshootingCheck Outdoor– 79 – – 80 – Temperature sensor– 81 – Checking procedureParts name Resistance value9-1.Calling of Error History 9. SETUP AT LOCAL SITE AND OTHERS<Contents> <Procedure>– 83 – nIndoor unit power-ONsequence– 84 – 9-3.Outdoor Unit1.Outline D805 D804 D803 D802 D801 D800– 85 – Enlarged view of LEDs9-3-3.Others 1.Selection of LED display SW800, SW803 operation– 86 – lllll¡ lllll¡ – 89 – <Specific operation>SW804 SW804 – 90 –10. ADDRESS SETUP 10-1.Address Setup Procedure– 91 – 10-2.Address Setup & Group Control 10-2-1.System Configuration– 92 – Example – 93 –Change is necessary – 94 –Wiring diagram 10-3.Remote Controller WiringSingle system Simultaneous twin system2, 5, 3, 6, 9 4, 7,1 2 3 4 5 6 7 8 9 10 11 END 1 2 END 1 2 3 END10-5.Confirmation of Indoor Unit No. Position – 98 – <Maintenance/Check list>Model switching J800 to J803 1.Setting the jumper wires and DIP switches12-1.Exchanging Procedure of Compressor Outline 12. HOW TO EXCHANGE COMPRESSOR12-2.Exchange of Compressor – 100 –13. INSTALLATION MANUAL Contents– 101 – ADOPTION OF NEW REFRIGERANTHigh temperature parts electric power supplies– 102 – Warning Indications on the Air Conditioner UnitSelection of installation location 1 PRECAUTIONS FOR SAFETYInstallation Electrical wiringExplanations given to user 104Relocation EN-63 INSTALLATION OF NEW REFRIGERANT AIR CONDITIONER 2 ACCESSORY PARTS AND REFRIGERANTAccessory Parts Required Tools/Equipment and Precautions for UseBefore installation 4 INSTALLATION CONDITIONS– 106 – Refrigerant PipingNecessary Space for Installation Unit mm Installation Location– 107 – EN-12– 108 – Installation of Outdoor Unit5 REFRIGERANT PIPING For ReferenceTightening of Connecting Part Optional Installation Parts Locally procured– 109 – Refrigerant Piping Connection110 – 6 AIR PURGINGRefrigerant Pipe Length Airtight testWiring between Indoor Unit and Outdoor Unit How to open the valve– 111 – 7 ELECTRICAL WORKSingle system, Twin system, Triple system – 112 –EN-22 23-ENRecovering Refrigerant 11 ANNUAL MAINTENANCE8 EARTHING 13 FUNCTIONS TO BE IMPLEMENTED LOCALLY– 114 – 14 TROUBLESHOOTINGEN-26 27-EN115 – 15 APPENDIXEN-28 29-EN– 116 – EN-3031-EN – 117 – Declaration of ConformityEN-32 14-1.Outdoor Unit 14. DETACHMENTS118 1. Detachment119 1. Detachment2.Attachment 2.Attachment – 120 –– 121 – Procedure1. Detachment 2. Attachment– 122 – DetachmentAttachment – 123 – DetachmentAttachment – 124 – 1. Detachment2.Attachment – 125 – 8Compressor 1. Detachment2. Attachment – 126 – REQUIREMENT10Compressor 1. Removal of defective compressor – 127 –2. Mounting of compressor – 128 –3. Vacuuming 4. Refrigerant chargeREQUIREMENT REQUIREMENT– 129 – 1. DetachmentOutdoor Unit 15. EXPLODED VIEWS AND PARTS LIST– 131 – Inverter Assembly 133 – 134 – Outdoor Unit– 135 – 136 Inverter Unit– 137 – Outdoor Unit – 139 – – 140 – Inverter Unit– 141 – Check of Concentration Limit WARNINGS ON REFRIGERANT LEAKAGETOSHIBA CARRIER CORPORATION