6-6-5. Final Installation Checks

Is there no scratch or dent on the existing pipes?

Is it possible to operate the existing air conditioner?

YES

After the existing air conditioner operated in cooling mode for approx. 30 minutes or longer*, recover the refrigerant.

For cooling the pipes and recovering of oil

• Refrigerant recovery: Pump down method

Remove the existing air conditioner from the piping and carry out flashing (nitrogen pressure 0.5 Mpa) to remove the remains inside of the pipe.

Note] In case of twin, also be sure to flash the branching pipe.

Was not largely discolored oil or

a large quantity of remains discharged? (When the oil deteriorates, the color of the oil changes to muddy and black color.)

YES

￿Connect the indoor/outdoor units to the existing pipe.

Use a flare nut attached to the main unit for the indoor/outdoor units.

(Do not use the flare nut of the existing pipe.)

Re-machine the flare machining size to size for R410A.

￿When using a Ø19.1 mm pipe for the gas pipe of the first branching pipe machining size due to pipe compression.

Turn the existing pipe switch on the cycle control P.C. board of the outdoor unit to ON side.

At shipment from factory OFF ON for existing pipe (Refer to the table below.)

(Be sure to set the contents in the table below in order to restrict the refrigerating cycle pressure of the equipment in the pipe standard.)

Existing pipe SW

Switch

Bit 3 of SW802 ON

(Airtight test), Vacuum dry, Refrigerant charge, Gas leak check

Trial run

Existing pipe: NO * Use a new pipes.

NO

Nitrogen gas pressure 0.5 Mpa

(If there is discharge of remains,

it is judged that there is a large quantity of remains.)

NO

Clean the pipes or use the new pipes.

If you are in trouble of

pipe cleaning, please contact us.

Piping necessary to change the flare nut/ machining size due to pipe compression.

1)

Flare nut width: H

 

 

 

(mm)

 

 

 

 

 

 

 

 

 

 

 

Copper pipe

Ø6.4

 

Ø9.5

Ø12.7

Ø15.9

Ø19.1

 

 

 

 

 

 

 

 

 

 

 

outer dia.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For R410A

17

 

22

26

29

36

 

 

 

 

 

 

H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For R22

Same as above

24

27

Same

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

as above

 

 

 

 

 

 

 

 

 

 

 

 

2)

Flare machining size: A

 

 

 

(mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Copper pipe

Ø6.4

 

Ø9.5

Ø12.7

Ø15.9

Ø19.1

 

 

 

 

 

 

A

 

 

 

 

outer dia.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For R410A

9.1

 

13.2

16.6

19.7

24.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For R22

9.0

 

13.0

16.2

19.4

23.3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Becomes large a little for R410A

Do not apply the refrigerator oil to the flare surface.

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Image 46
Toshiba RAV-SP1104AT8ZG-E, RAV-SP1104AT8ZG-TR, RAV-SP1104AT8-TR Final Installation Checks, Existing pipe SW Switch