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Trane Vertical Bypass/Non Bypass Panel, TR200 specifications Wire Size, Installation

Models: TR200 Vertical Bypass/Non Bypass Panel

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3.4.3 Wire Size

Installation

3.4.3 Wire Size

WARNING

ELECTROCUTION AND FIRE HAZARDS WITH IMPROPERLY INSTALLED AND GROUNDED FIELD WIRING!

Improperly installed and grounded field wiring poses FIRE & ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in the National Electrical Codes (NEC) and your local/state electrical codes. All field wiring MUST be performed by qualified personnel.

Failure to follow these requirements could result in death or serious injury.

NOTE!

Make all power connections with minimum 60 or 75°C/140 or 155°F rated copper wiring for installations in North America.

208 V AC

				Panel (TR200) Non	Maximum Field	Field Ground Wiring	Minimum Temperature
	HP (KW)		UL Motor Current	Panel (TR200) Non	Wiring Size Class B	Field Ground Wiring	Wire Rating "°C" Copper
	HP (KW)		UL Motor Current	Bypass & Bypass	Wiring Size Class B	Size Class B or C	Wire Rating "°C" Copper
				Bypass & Bypass	or C	Size Class B or C	Conductor
					or C		Conductor

	7.5	(5.5)	24.2		8 AWG	10 AWG	60

	10 (7.5)		30.8	P2	8 AWG	10 AWG	60

	15	(11)	46.2		4 AWG	10 AWG	60

	20	(15)	59.4	P3	3 AWG	10 AWG	60

	25 (18.5)		74.8	P3 - Non Bypass P4 -	2 AWG	8 AWG	60
	25 (18.5)		74.8	Bypass	2 AWG	8 AWG	60
				Bypass

	30	(22)	88	P4	2 AWG	8 AWG	60

	40	(30)	114		1/0 AWG	6 AWG	75
	40	(30)	114		1/0 AWG	6 AWG	75

	50	(37)	143	P5	3/0 AWG	6 AWG	75

	60	(45)	169		4/0 AWG	6 AWG	75
	60	(45)	169		4/0 AWG	6 AWG	75

					230 VAC

				Panel (TR200) Non	Maximum Field	Field Ground Wiring	Minimum Temperature
	HP (KW)		UL Motor Current	Panel (TR200) Non	Wiring Size Class B	Field Ground Wiring	Wire Rating "Degree C"
	HP (KW)		UL Motor Current	Bypass & Bypass	Wiring Size Class B	Size Class B or C	Wire Rating "Degree C"
				Bypass & Bypass	or C	Size Class B or C	Copper Conductor
					or C		Copper Conductor

	7.5	(5.5)	22		10 AWG	10 AWG	60
	10 (7.5)		28	P2	8 AWG	10 AWG	60
	15	(11)	42		6 AWG	10 AWG	60
	20	(15)	54	P3	4 AWG	10 AWG	60

	25 (18.5)		68		3AWG	8 AWG	60
	25 (18.5)		68		3AWG	8 AWG	60

	30	(22)	80	P4	3 AWG	8 AWG	60
				P4
	40	(30)	104		1 AWG	6 AWG	75

	50	(37)	130	P5	2/0 AWG	6 AWG	75

	60	(45)	154		3/0 AWG	6 AWG	75
	60	(45)	154		3/0 AWG	6 AWG	75

Table 3.9 Wire Size Chart, 208 and 230 V

BAS-SVX49A-EN

3-19

Image 33

Trane Vertical Bypass/Non Bypass Panel, TR200 specifications Wire Size, Installation

Contents

TR200 Vertical Bypass/Non Bypass Panel Operators GuideBAS-SVX49A-EN AugustSafety Guidelines SafetyEQUIPMENT HAZARD UNINTENDED START2 Pre-installation Contents3 Installation 1 Introduction4 Start Up 5 Electromechanical Bypass EMB2 Operation6 Electronically Controlled Bypass ECB Operation 8 Appendix 7 Start Up TroubleshootingBAS-SVX49A-EN Contents1.1.1 Purpose of the Manual 1 Introduction1.1.2 Overview 1.1.3 Typical Bypass Operation1.3.1 Common Run/Stop with Bypass 1.3 Bypass Options1.3.2 Automatic Bypass 1.3.3 Run Permissive in Bypass1.5 Switch Mode Power Supply 1.4 Bypass Platform Configurations1.5.1 Control Transformer 1.6 Disconnects 1.6.1 Main DisconnectIntroduction 1.6.2 Mode Selector SwitchTable 1.3 Tier Definitions and Features 1.6.3 Panel ConfigurationsIntroduction Non bypass1.6.4 Panel Voltage and Frame Ratings 1.7Power Component Functions 1.7.1 Power FusingMain fusing Drive fusing2.1.2 Pre-installationCheck 2 Pre-installation2.1.3 Installation Site Check 2.1.1 Receiving Inspection2.2.1 Airborne Liquids 2.2Harsh Environments2.2.2 Airborne Solids 2.2.3 Corrosive Chemicals3.1.1 Tools Required 3 Installation3.1.2 Drive Fuses Installation230 V AC Installation460 V AC 600 V AC3.2.4 Shipping Weights 3.2Mechanical Installation 3.2.1 Lifting3.1.3 Internal Main Panel Fuses 3.2.3 ForkliftInstallation 3.3 CoolingFigure 3.2 Side Cooling Clearance Figure 3.1 Proper Lifting MethodProper Field Wiring and Grounding Required 3.4 Electrical InstallationHazardous Voltage INDUCED VOLTAGEInstallation Figure 3.4 Power ConnectionsBAS-SVX49A-EN Installation Figure 3.5 P2 Bypass Mechanical Layout DiagramTable 3.8 Reference Designator Definitions BAS-SVX49A-EN InstallationInstallation Figure 3.7 P3 Bypass Mechanical Layout DiagramBAS-SVX49A-EN Installation 3-10BAS-SVX49A-EN Figure 3.9 P4 Bypass Mechanical Layout Diagram InstallationBAS-SVX49A-EN 3-11Installation 3-12BAS-SVX49A-EN Figure 3.11 P5 Bypass Mechanical Layout Diagram InstallationBAS-SVX49A-EN 3-13Installation 3-14BAS-SVX49A-EN Installation 3.4.2 Wire and Cable AccessHazardous Voltage IMPORTANT NOTEFigure 3.15 P2 Panel Figure 3.16 P3 Panel Installation3-16 BAS-SVX49A-ENFigure 3.17 P4 Panel InstallationBAS-SVX49A-EN 3-17Figure 3.18 P5 Panel Installation3-18 BAS-SVX49A-ENInstallation 3.4.3 Wire Size3.4.4 Wire Type Rating 3.4.5 Terminal Tightening TorquesInstallation Non Bypass InstallationBypass HP KWGround Wire Installation230 V AC Non BypassGround Wire Installation460 VAC OutputGround Wire Installation600 VAC Non Bypass3.4.6 Input Line Connection 3.4.7 Motor WiringInstallation Hazardous Voltage3.4.8 Grounding Earthing 3.4.9 Control WiringInstallation Field Wiring3.4.10Serial Communication Bus Connection InstallationProgramming Installation 3.4.11 Drive Control Terminals4 Start Up HAZARDOUS VOLTAGEStart Up 4.1.1 Inspection Prior to Start Up 4.1.2 Start Up ProcedureHAZARDOUS VOLTAGE Start UpStart Up MOTOR STARTBAS-SVX49A-EN Start UpElectromechanical Bypass EMB2 Operation 5 Electromechanical Bypass EMB2 OperationBAS-SVX49A-EN Electromechanical Bypass E5.1.3 EMB2 Common Run/Stop 5.1.2 EMB2 Auto BypassAuto Bypass Function Setup Common Run/Stop Setup5.1.5 EMB2 Overload 5.1.4 EMB2 Run PermissiveMOTOR DAMAGE Run Permissive Function Setup5.1.8 EMB2 Fault Reporting 5.1.6 EMB2 Safety Interlock5.1.7 EMB2 Fire Mode Safety Interlock Function SetupFault Reporting Function Setup 5.1.9 EMB2 SwitchesMode selector switch Electromechanical Bypass E6 Electronically Controlled Bypass ECB Operation 6.1Electronically Controlled Bypass ECB Operation6.1.1 Overview 6.1.2 ECB Control Card 1 2 3 4Electronically Controlled B Figure 6.2 ECB Control Card Terminal Connections BAS-SVX49A-ENElectronically Controlled Bypass ECB Opera- tion Input Conn Electronically Controlled BTerm Function6.1.3 ECB Drive or Bypass Selection Electronically Controlled B BAS-SVX49A-EN130BX238.10 6.1.4 ECB Programming 6.1.6 ECB Mode of Operation 6.1.5 ECB Hand/OFF/AutoElectronically Controlled B General InformationPar. No Mode of Operation SelectSelection Function6.1.8 ECB Auto Bypass 6.1.7 Bypass Status Word Bit ExamplesAuto Bypass Function Setup Electronically Controlled B6.1.10 ECB Overload 6.1.9 ECB Run PermissiveRun Permissive Function Setup Disable Run Permissive6.1.12 ECB Common Run/Stop 6.1.11 ECB Safety InterlockSafety Interlock Function Setup Overload Function Setup6.1.13 ECB Advanced Fire Mode 6.1.14 ECB Fault ReportingFire Mode Function Setup Fault Reporting Function SetupElectronically Controlled B 6-14BAS-SVX49A-EN 7.1.1 Option Panel Alarm and Warnings 7 Start Up TroubleshootingStart Up Troubleshooting CodeSymptom Start Up TroubleshootingSolution Table 7.3 Fault TableSolution SymptomPossible cause TestSymptom Start Up TroubleshootingSolution Possible cause8.1.1 Dimensions 8 AppendixP2 BYPASS P3 BYPASS8.1.2 Mechanical Diagrams AppendixFigure 8.1 P2 Bypass Appendix Figure 8.2 P2 Non-bypassBAS-SVX49A-EN Appendix BAS-SVX49A-ENFigure 8.3 P3 P4 P5 Bypass Appendix Figure 8.4 P3 P4 P5 Non-bypassBAS-SVX49A-EN 8.1.3 Typical Wiring Diagrams AppendixFigure 8.5 EMB2 with Control Relay, Part Appendix Figure 8.6 EMB2 with Control Relay, PartBAS-SVX49A-EN Appendix Figure 8.7 EMB2, PartBAS-SVX49A-EN Appendix BAS-SVX49A-ENFigure 8.8 EMB2, Part Figure 8.9 ECB, Part Appendix8-10 BAS-SVX49A-ENFigure 8.10 ECB, Part AppendixBAS-SVX49A-EN 8-11Figure 8.11 ECB with Control Relays, Part Appendix8-12 BAS-SVX49A-ENFigure 8.12 ECB with Control Relays, Part AppendixBAS-SVX49A-EN 8-13Figure 8.13 Non-bypass Appendix8-14 BAS-SVX49A-ENPage 177R0253 MG14D122 *MG14D122