ECB Safety Interlock, ECB Common Run/Stop, Operation

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Trane TR200 ECB Safety Interlock, ECB Common Run/Stop, Electronically Controlled B, Operation, Overload Function Setup

Contents

Operators Guide TR200 Vertical Bypass/Non Bypass PanelBAS-SVX49A-EN August Safety Safety GuidelinesEQUIPMENT HAZARD UNINTENDED START Contents 2 Pre-installation3 Installation 1 Introduction 5 Electromechanical Bypass EMB2 Operation 4 Start Up6 Electronically Controlled Bypass ECB Operation 7 Start Up Troubleshooting 8 Appendix Contents BAS-SVX49A-EN 1 Introduction 1.1.1 Purpose of the Manual1.1.2 Overview 1.1.3 Typical Bypass Operation 1.3 Bypass Options 1.3.1 Common Run/Stop with Bypass1.3.2 Automatic Bypass 1.3.3 Run Permissive in Bypass 1.4 Bypass Platform Configurations 1.5 Switch Mode Power Supply1.5.1 Control Transformer 1.6 Disconnects 1.6.1 Main Disconnect 1.6.2 Mode Selector Switch Introduction 1.6.3 Panel Configurations Table 1.3 Tier Definitions and FeaturesIntroduction Non bypass 1.7Power Component Functions 1.7.1 Power Fusing 1.6.4 Panel Voltage and Frame RatingsMain fusing Drive fusing 2 Pre-installation 2.1.2 Pre-installationCheck2.1.3 Installation Site Check 2.1.1 Receiving Inspection 2.2Harsh Environments 2.2.1 Airborne Liquids2.2.2 Airborne Solids 2.2.3 Corrosive Chemicals 3 Installation 3.1.1 Tools Required3.1.2 Drive Fuses Installation Installation 230 V AC460 V AC 600 V AC 3.2Mechanical Installation 3.2.1 Lifting 3.2.4 Shipping Weights3.1.3 Internal Main Panel Fuses 3.2.3 Forklift 3.3 Cooling InstallationFigure 3.2 Side Cooling Clearance Figure 3.1 Proper Lifting Method 3.4 Electrical Installation Proper Field Wiring and Grounding RequiredHazardous Voltage INDUCED VOLTAGE Figure 3.4 Power Connections InstallationBAS-SVX49A-EN Figure 3.5 P2 Bypass Mechanical Layout Diagram InstallationTable 3.8 Reference Designator Definitions Installation BAS-SVX49A-EN Figure 3.7 P3 Bypass Mechanical Layout Diagram InstallationBAS-SVX49A-EN 3-10 InstallationBAS-SVX49A-EN Installation Figure 3.9 P4 Bypass Mechanical Layout DiagramBAS-SVX49A-EN 3-11 3-12 InstallationBAS-SVX49A-EN Installation Figure 3.11 P5 Bypass Mechanical Layout DiagramBAS-SVX49A-EN 3-13 3-14 InstallationBAS-SVX49A-EN 3.4.2 Wire and Cable Access InstallationHazardous Voltage IMPORTANT NOTE Installation Figure 3.15 P2 Panel Figure 3.16 P3 Panel3-16 BAS-SVX49A-EN Installation Figure 3.17 P4 PanelBAS-SVX49A-EN 3-17 Installation Figure 3.18 P5 Panel3-18 BAS-SVX49A-EN 3.4.3 Wire Size Installation 3.4.5 Terminal Tightening Torques 3.4.4 Wire Type RatingInstallation Installation Non BypassBypass HP KW Installation Ground Wire230 V AC Non Bypass Installation Ground Wire460 VAC Output Installation Ground Wire600 VAC Non Bypass 3.4.7 Motor Wiring 3.4.6 Input Line ConnectionInstallation Hazardous Voltage 3.4.9 Control Wiring 3.4.8 Grounding EarthingInstallation Field Wiring Installation 3.4.10Serial Communication Bus ConnectionProgramming 3.4.11 Drive Control Terminals Installation HAZARDOUS VOLTAGE 4 Start UpStart Up 4.1.2 Start Up Procedure 4.1.1 Inspection Prior to Start UpHAZARDOUS VOLTAGE Start Up MOTOR START Start Up Start Up BAS-SVX49A-EN 5 Electromechanical Bypass EMB2 Operation Electromechanical Bypass EMB2 Operation Electromechanical Bypass E BAS-SVX49A-EN 5.1.2 EMB2 Auto Bypass 5.1.3 EMB2 Common Run/StopAuto Bypass Function Setup Common Run/Stop Setup 5.1.4 EMB2 Run Permissive 5.1.5 EMB2 OverloadMOTOR DAMAGE Run Permissive Function Setup 5.1.6 EMB2 Safety Interlock 5.1.8 EMB2 Fault Reporting5.1.7 EMB2 Fire Mode Safety Interlock Function Setup 5.1.9 EMB2 Switches Fault Reporting Function SetupMode selector switch Electromechanical Bypass E 6.1Electronically Controlled Bypass ECB Operation 6 Electronically Controlled Bypass ECB Operation6.1.1 Overview 1 2 3 4 6.1.2 ECB Control CardElectronically Controlled B BAS-SVX49A-EN Figure 6.2 ECB Control Card Terminal ConnectionsElectronically Controlled Bypass ECB Opera- tion Electronically Controlled B Input ConnTerm Function 6.1.3 ECB Drive or Bypass Selection BAS-SVX49A-EN Electronically Controlled B130BX238.10 6.1.4 ECB Programming 6.1.5 ECB Hand/OFF/Auto 6.1.6 ECB Mode of OperationElectronically Controlled B General Information Mode of Operation Select Par. NoSelection Function 6.1.7 Bypass Status Word Bit Examples 6.1.8 ECB Auto BypassAuto Bypass Function Setup Electronically Controlled B 6.1.9 ECB Run Permissive 6.1.10 ECB OverloadRun Permissive Function Setup Disable Run Permissive 6.1.11 ECB Safety Interlock 6.1.12 ECB Common Run/StopSafety Interlock Function Setup Overload Function Setup 6.1.14 ECB Fault Reporting 6.1.13 ECB Advanced Fire ModeFire Mode Function Setup Fault Reporting Function Setup 6-14 Electronically Controlled BBAS-SVX49A-EN 7 Start Up Troubleshooting 7.1.1 Option Panel Alarm and WarningsStart Up Troubleshooting Code Start Up Troubleshooting SymptomSolution Table 7.3 Fault Table Symptom SolutionPossible cause Test Start Up Troubleshooting SymptomSolution Possible cause 8 Appendix 8.1.1 DimensionsP2 BYPASS P3 BYPASS Appendix 8.1.2 Mechanical DiagramsFigure 8.1 P2 Bypass Figure 8.2 P2 Non-bypass AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.3 P3 P4 P5 Bypass Figure 8.4 P3 P4 P5 Non-bypass AppendixBAS-SVX49A-EN Appendix 8.1.3 Typical Wiring DiagramsFigure 8.5 EMB2 with Control Relay, Part Figure 8.6 EMB2 with Control Relay, Part AppendixBAS-SVX49A-EN Figure 8.7 EMB2, Part AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.8 EMB2, Part Appendix Figure 8.9 ECB, Part8-10 BAS-SVX49A-EN Appendix Figure 8.10 ECB, PartBAS-SVX49A-EN 8-11 Appendix Figure 8.11 ECB with Control Relays, Part8-12 BAS-SVX49A-EN Appendix Figure 8.12 ECB with Control Relays, PartBAS-SVX49A-EN 8-13 Appendix Figure 8.13 Non-bypass8-14 BAS-SVX49A-ENPage MG14D122 *MG14D122 177R0253