Installation, Hp Kw | Trane Vertical Bypass/Non Bypass Panel, TR200

BAS-
BAS-								208 VAC
SVX49A-								208 VAC
SVX49A-				Input		Output			Input				Output
					Non Bypass					Bypass
EN			Panel (TR200) Non Bypass												Ground Wire
EN	HP (KW)			Drive Disconnect				Disconnect Switch	Disconnect Switch		Circuit Breaker L1,		Single Motor
								Disconnect Switch	Disconnect Switch				Single Motor
			& Bypass			Motor T1, T2, & T3		(w/o Fuses) UL508A	Fusible UL98 L1,				Overload T1, T2, &		Torque lb-in (N-m)
			& Bypass	Switch L1, L2, & L3		Motor T1, T2, & T3		(w/o Fuses) UL508A	Fusible UL98 L1,		L2, & L3 Torque lb-		Overload T1, T2, &		Torque lb-in (N-m)
				Switch L1, L2, & L3		Torque lb-in (N-m)		L1, L2, & L3 Torque	L2, & L3 Torque lb-		L2, & L3 Torque lb-		T3 Torque lb-in (N-
				Torque lb-in (N-m)		Torque lb-in (N-m)		L1, L2, & L3 Torque	L2, & L3 Torque lb-		in (N-m)		T3 Torque lb-in (N-
				Torque lb-in (N-m)				lb-in (N-m)	in (N-m)		in (N-m)		m)
								lb-in (N-m)	in (N-m)				m)

	7.5	(5.5)		55	(6.2)	16	(1.8)	7 (0.8)	30	(3.3)	40	(4.5)	24	(2.7)	40	(4.5)

	10 (7.5)		P2	55	(6.2)	16	(1.8)	7 (0.8)	30	(3.3)	40	(4.5)	24	(2.7)	40	(4.5)

	15	(11)		55	(6.2)	16	(1.8)	18 (2)	120	(13.5)	45 (5)		50	(5.6)	40	(4.5)

	20	(15)	P3 - Non Bypass	55	(6.2)	40	(4.5)	18 (2)	120	(13.5)	50	(5.6)	50	(5.6)	40	(4.5)

	25 (18.5)		P4 - Bypass	70	(7.9)	40	(4.5)	55 (6.2)	200	(22.5)	50	(5.6)	50	(5.6)	40	(4.5)

	30	(22)	P4	200	(22.5)	40	(4.5)	200 (22.5)	200	(22.5)	50	(5.6)	50	(5.6)	40	(4.5)

	40	(30)		200	(22.5)	88.5 (10)		200 (22.5)	200	(22.5)	50	(5.6)	275 (31)		40	(4.5)
	40	(30)		200	(22.5)	88.5 (10)		200 (22.5)	200	(22.5)	50	(5.6)	275 (31)		40	(4.5)

	50	(37)		200	(22.5)	88.5 (10)		200 (22.5)	500	(56.5)	274 (31)		275 (31)		40	(4.5)
			P5
	60	(45)	P5	200	(22.5)	124/212.4 (14/24)		200 (22.5)	500	(56.5)	274 (31)		275 (31)		40	(4.5)
	60	(45)		200	(22.5)	*Note 1		200 (22.5)	500	(56.5)	274 (31)		275 (31)		40	(4.5)
						*Note 1

			* Note 1 - Tightening of terminals for different cable dimensions x/y, where x <0.147in sq [95mm sq] and y>0.147 in sq [95mm sq]

	Table 3.11 Tightening Torques, 208 V

3-21

Installation

Image 35

Trane Vertical Bypass/Non Bypass Panel, TR200 specifications Installation, Hp Kw, 11 Tightening Torques

Contents

August Operators GuideTR200 Vertical Bypass/Non Bypass Panel BAS-SVX49A-EN UNINTENDED START SafetySafety Guidelines EQUIPMENT HAZARD 1 Introduction Contents2 Pre-installation 3 Installation 6 Electronically Controlled Bypass ECB Operation 4 Start Up5 Electromechanical Bypass EMB2 Operation 8 Appendix 7 Start Up Troubleshooting BAS-SVX49A-EN Contents 1.1.3 Typical Bypass Operation 1 Introduction1.1.1 Purpose of the Manual 1.1.2 Overview 1.3.3 Run Permissive in Bypass 1.3 Bypass Options1.3.1 Common Run/Stop with Bypass 1.3.2 Automatic Bypass 1.6 Disconnects 1.6.1 Main Disconnect 1.4 Bypass Platform Configurations1.5 Switch Mode Power Supply 1.5.1 Control Transformer Introduction 1.6.2 Mode Selector Switch Non bypass 1.6.3 Panel ConfigurationsTable 1.3 Tier Definitions and Features Introduction Drive fusing 1.7Power Component Functions 1.7.1 Power Fusing1.6.4 Panel Voltage and Frame Ratings Main fusing 2.1.1 Receiving Inspection 2 Pre-installation2.1.2 Pre-installationCheck 2.1.3 Installation Site Check 2.2.3 Corrosive Chemicals 2.2Harsh Environments2.2.1 Airborne Liquids 2.2.2 Airborne Solids Installation 3 Installation3.1.1 Tools Required 3.1.2 Drive Fuses 600 V AC Installation230 V AC 460 V AC 3.2.3 Forklift 3.2Mechanical Installation 3.2.1 Lifting3.2.4 Shipping Weights 3.1.3 Internal Main Panel Fuses Figure 3.1 Proper Lifting Method 3.3 CoolingInstallation Figure 3.2 Side Cooling Clearance INDUCED VOLTAGE 3.4 Electrical InstallationProper Field Wiring and Grounding Required Hazardous Voltage BAS-SVX49A-EN InstallationFigure 3.4 Power Connections Table 3.8 Reference Designator Definitions InstallationFigure 3.5 P2 Bypass Mechanical Layout Diagram BAS-SVX49A-EN Installation BAS-SVX49A-EN InstallationFigure 3.7 P3 Bypass Mechanical Layout Diagram BAS-SVX49A-EN Installation3-10 3-11 InstallationFigure 3.9 P4 Bypass Mechanical Layout Diagram BAS-SVX49A-EN BAS-SVX49A-EN Installation3-12 3-13 InstallationFigure 3.11 P5 Bypass Mechanical Layout Diagram BAS-SVX49A-EN BAS-SVX49A-EN Installation3-14 IMPORTANT NOTE 3.4.2 Wire and Cable AccessInstallation Hazardous Voltage BAS-SVX49A-EN InstallationFigure 3.15 P2 Panel Figure 3.16 P3 Panel 3-16 3-17 InstallationFigure 3.17 P4 Panel BAS-SVX49A-EN BAS-SVX49A-EN InstallationFigure 3.18 P5 Panel 3-18 Installation 3.4.3 Wire Size Installation 3.4.4 Wire Type Rating3.4.5 Terminal Tightening Torques HP KW InstallationNon Bypass Bypass Non Bypass InstallationGround Wire 230 V AC Output InstallationGround Wire 460 VAC Non Bypass InstallationGround Wire 600 VAC Hazardous Voltage 3.4.7 Motor Wiring3.4.6 Input Line Connection Installation Field Wiring 3.4.9 Control Wiring3.4.8 Grounding Earthing Installation Programming 3.4.10Serial Communication Bus ConnectionInstallation Installation 3.4.11 Drive Control Terminals Start Up 4 Start UpHAZARDOUS VOLTAGE Start Up 4.1.2 Start Up Procedure4.1.1 Inspection Prior to Start Up HAZARDOUS VOLTAGE Start Up MOTOR START BAS-SVX49A-EN Start Up Electromechanical Bypass EMB2 Operation 5 Electromechanical Bypass EMB2 Operation BAS-SVX49A-EN Electromechanical Bypass E Common Run/Stop Setup 5.1.2 EMB2 Auto Bypass5.1.3 EMB2 Common Run/Stop Auto Bypass Function Setup Run Permissive Function Setup 5.1.4 EMB2 Run Permissive5.1.5 EMB2 Overload MOTOR DAMAGE Safety Interlock Function Setup 5.1.6 EMB2 Safety Interlock5.1.8 EMB2 Fault Reporting 5.1.7 EMB2 Fire Mode Electromechanical Bypass E 5.1.9 EMB2 SwitchesFault Reporting Function Setup Mode selector switch 6.1.1 Overview 6 Electronically Controlled Bypass ECB Operation6.1Electronically Controlled Bypass ECB Operation Electronically Controlled B 6.1.2 ECB Control Card1 2 3 4 Electronically Controlled Bypass ECB Opera- tion Figure 6.2 ECB Control Card Terminal ConnectionsBAS-SVX49A-EN Function Electronically Controlled BInput Conn Term 6.1.3 ECB Drive or Bypass Selection 130BX238.10 Electronically Controlled BBAS-SVX49A-EN 6.1.4 ECB Programming General Information 6.1.5 ECB Hand/OFF/Auto6.1.6 ECB Mode of Operation Electronically Controlled B Function Mode of Operation SelectPar. No Selection Electronically Controlled B 6.1.7 Bypass Status Word Bit Examples6.1.8 ECB Auto Bypass Auto Bypass Function Setup Disable Run Permissive 6.1.9 ECB Run Permissive6.1.10 ECB Overload Run Permissive Function Setup Overload Function Setup 6.1.11 ECB Safety Interlock6.1.12 ECB Common Run/Stop Safety Interlock Function Setup Fault Reporting Function Setup 6.1.14 ECB Fault Reporting6.1.13 ECB Advanced Fire Mode Fire Mode Function Setup BAS-SVX49A-EN Electronically Controlled B6-14 Code 7 Start Up Troubleshooting7.1.1 Option Panel Alarm and Warnings Start Up Troubleshooting Table 7.3 Fault Table Start Up TroubleshootingSymptom Solution Test SymptomSolution Possible cause Possible cause Start Up TroubleshootingSymptom Solution P3 BYPASS 8 Appendix8.1.1 Dimensions P2 BYPASS Figure 8.1 P2 Bypass 8.1.2 Mechanical DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.2 P2 Non-bypass Figure 8.3 P3 P4 P5 Bypass AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.4 P3 P4 P5 Non-bypass Figure 8.5 EMB2 with Control Relay, Part 8.1.3 Typical Wiring DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.6 EMB2 with Control Relay, Part BAS-SVX49A-EN AppendixFigure 8.7 EMB2, Part Figure 8.8 EMB2, Part AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.9 ECB, Part 8-10 8-11 AppendixFigure 8.10 ECB, Part BAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.11 ECB with Control Relays, Part 8-12 8-13 AppendixFigure 8.12 ECB with Control Relays, Part BAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.13 Non-bypass 8-14Page 177R0253 MG14D122 *MG14D122