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Trane Vertical Bypass/Non Bypass Panel, TR200 Installation, Hp Kw, 11 Tightening Torques

Models: TR200 Vertical Bypass/Non Bypass Panel

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BAS-
BAS-								208 VAC
SVX49A-								208 VAC
SVX49A-				Input		Output			Input				Output
					Non Bypass					Bypass
EN			Panel (TR200) Non Bypass												Ground Wire
EN	HP (KW)			Drive Disconnect				Disconnect Switch	Disconnect Switch		Circuit Breaker L1,		Single Motor
								Disconnect Switch	Disconnect Switch				Single Motor
			& Bypass			Motor T1, T2, & T3		(w/o Fuses) UL508A	Fusible UL98 L1,				Overload T1, T2, &		Torque lb-in (N-m)
			& Bypass	Switch L1, L2, & L3		Motor T1, T2, & T3		(w/o Fuses) UL508A	Fusible UL98 L1,		L2, & L3 Torque lb-		Overload T1, T2, &		Torque lb-in (N-m)
				Switch L1, L2, & L3		Torque lb-in (N-m)		L1, L2, & L3 Torque	L2, & L3 Torque lb-		L2, & L3 Torque lb-		T3 Torque lb-in (N-
				Torque lb-in (N-m)		Torque lb-in (N-m)		L1, L2, & L3 Torque	L2, & L3 Torque lb-		in (N-m)		T3 Torque lb-in (N-
				Torque lb-in (N-m)				lb-in (N-m)	in (N-m)		in (N-m)		m)
								lb-in (N-m)	in (N-m)				m)

	7.5	(5.5)		55	(6.2)	16	(1.8)	7 (0.8)	30	(3.3)	40	(4.5)	24	(2.7)	40	(4.5)

	10 (7.5)		P2	55	(6.2)	16	(1.8)	7 (0.8)	30	(3.3)	40	(4.5)	24	(2.7)	40	(4.5)

	15	(11)		55	(6.2)	16	(1.8)	18 (2)	120	(13.5)	45 (5)		50	(5.6)	40	(4.5)

	20	(15)	P3 - Non Bypass	55	(6.2)	40	(4.5)	18 (2)	120	(13.5)	50	(5.6)	50	(5.6)	40	(4.5)

	25 (18.5)		P4 - Bypass	70	(7.9)	40	(4.5)	55 (6.2)	200	(22.5)	50	(5.6)	50	(5.6)	40	(4.5)

	30	(22)	P4	200	(22.5)	40	(4.5)	200 (22.5)	200	(22.5)	50	(5.6)	50	(5.6)	40	(4.5)

	40	(30)		200	(22.5)	88.5 (10)		200 (22.5)	200	(22.5)	50	(5.6)	275 (31)		40	(4.5)
	40	(30)		200	(22.5)	88.5 (10)		200 (22.5)	200	(22.5)	50	(5.6)	275 (31)		40	(4.5)

	50	(37)		200	(22.5)	88.5 (10)		200 (22.5)	500	(56.5)	274 (31)		275 (31)		40	(4.5)
			P5
	60	(45)	P5	200	(22.5)	124/212.4 (14/24)		200 (22.5)	500	(56.5)	274 (31)		275 (31)		40	(4.5)
	60	(45)		200	(22.5)	*Note 1		200 (22.5)	500	(56.5)	274 (31)		275 (31)		40	(4.5)
						*Note 1

			* Note 1 - Tightening of terminals for different cable dimensions x/y, where x <0.147in sq [95mm sq] and y>0.147 in sq [95mm sq]

	Table 3.11 Tightening Torques, 208 V

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Installation

Image 35

Trane Vertical Bypass/Non Bypass Panel, TR200 specifications Installation, Hp Kw, 11 Tightening Torques

Contents

August Operators GuideTR200 Vertical Bypass/Non Bypass Panel BAS-SVX49A-ENUNINTENDED START SafetySafety Guidelines EQUIPMENT HAZARD1 Introduction Contents2 Pre-installation 3 Installation6 Electronically Controlled Bypass ECB Operation 4 Start Up5 Electromechanical Bypass EMB2 Operation 8 Appendix 7 Start Up TroubleshootingBAS-SVX49A-EN Contents1.1.3 Typical Bypass Operation 1 Introduction1.1.1 Purpose of the Manual 1.1.2 Overview1.3.3 Run Permissive in Bypass 1.3 Bypass Options1.3.1 Common Run/Stop with Bypass 1.3.2 Automatic Bypass1.6 Disconnects 1.6.1 Main Disconnect 1.4 Bypass Platform Configurations1.5 Switch Mode Power Supply 1.5.1 Control TransformerIntroduction 1.6.2 Mode Selector SwitchNon bypass 1.6.3 Panel ConfigurationsTable 1.3 Tier Definitions and Features IntroductionDrive fusing 1.7Power Component Functions 1.7.1 Power Fusing1.6.4 Panel Voltage and Frame Ratings Main fusing2.1.1 Receiving Inspection 2 Pre-installation2.1.2 Pre-installationCheck 2.1.3 Installation Site Check2.2.3 Corrosive Chemicals 2.2Harsh Environments2.2.1 Airborne Liquids 2.2.2 Airborne SolidsInstallation 3 Installation3.1.1 Tools Required 3.1.2 Drive Fuses600 V AC Installation230 V AC 460 V AC3.2.3 Forklift 3.2Mechanical Installation 3.2.1 Lifting3.2.4 Shipping Weights 3.1.3 Internal Main Panel FusesFigure 3.1 Proper Lifting Method 3.3 CoolingInstallation Figure 3.2 Side Cooling ClearanceINDUCED VOLTAGE 3.4 Electrical InstallationProper Field Wiring and Grounding Required Hazardous VoltageBAS-SVX49A-EN InstallationFigure 3.4 Power Connections Table 3.8 Reference Designator Definitions InstallationFigure 3.5 P2 Bypass Mechanical Layout Diagram BAS-SVX49A-EN InstallationBAS-SVX49A-EN InstallationFigure 3.7 P3 Bypass Mechanical Layout Diagram BAS-SVX49A-EN Installation3-10 3-11 InstallationFigure 3.9 P4 Bypass Mechanical Layout Diagram BAS-SVX49A-ENBAS-SVX49A-EN Installation3-12 3-13 InstallationFigure 3.11 P5 Bypass Mechanical Layout Diagram BAS-SVX49A-ENBAS-SVX49A-EN Installation3-14 IMPORTANT NOTE 3.4.2 Wire and Cable AccessInstallation Hazardous VoltageBAS-SVX49A-EN InstallationFigure 3.15 P2 Panel Figure 3.16 P3 Panel 3-163-17 InstallationFigure 3.17 P4 Panel BAS-SVX49A-ENBAS-SVX49A-EN InstallationFigure 3.18 P5 Panel 3-18Installation 3.4.3 Wire SizeInstallation 3.4.4 Wire Type Rating3.4.5 Terminal Tightening Torques HP KW InstallationNon Bypass BypassNon Bypass InstallationGround Wire 230 V ACOutput InstallationGround Wire 460 VACNon Bypass InstallationGround Wire 600 VACHazardous Voltage 3.4.7 Motor Wiring3.4.6 Input Line Connection InstallationField Wiring 3.4.9 Control Wiring3.4.8 Grounding Earthing InstallationProgramming 3.4.10Serial Communication Bus ConnectionInstallation Installation 3.4.11 Drive Control TerminalsStart Up 4 Start UpHAZARDOUS VOLTAGE Start Up 4.1.2 Start Up Procedure4.1.1 Inspection Prior to Start Up HAZARDOUS VOLTAGEStart Up MOTOR STARTBAS-SVX49A-EN Start UpElectromechanical Bypass EMB2 Operation 5 Electromechanical Bypass EMB2 OperationBAS-SVX49A-EN Electromechanical Bypass ECommon Run/Stop Setup 5.1.2 EMB2 Auto Bypass5.1.3 EMB2 Common Run/Stop Auto Bypass Function SetupRun Permissive Function Setup 5.1.4 EMB2 Run Permissive5.1.5 EMB2 Overload MOTOR DAMAGESafety Interlock Function Setup 5.1.6 EMB2 Safety Interlock5.1.8 EMB2 Fault Reporting 5.1.7 EMB2 Fire ModeElectromechanical Bypass E 5.1.9 EMB2 SwitchesFault Reporting Function Setup Mode selector switch6.1.1 Overview 6 Electronically Controlled Bypass ECB Operation6.1Electronically Controlled Bypass ECB Operation Electronically Controlled B 6.1.2 ECB Control Card1 2 3 4 Electronically Controlled Bypass ECB Opera- tion Figure 6.2 ECB Control Card Terminal ConnectionsBAS-SVX49A-EN Function Electronically Controlled BInput Conn Term6.1.3 ECB Drive or Bypass Selection 130BX238.10 Electronically Controlled BBAS-SVX49A-EN 6.1.4 ECB Programming General Information 6.1.5 ECB Hand/OFF/Auto6.1.6 ECB Mode of Operation Electronically Controlled BFunction Mode of Operation SelectPar. No SelectionElectronically Controlled B 6.1.7 Bypass Status Word Bit Examples6.1.8 ECB Auto Bypass Auto Bypass Function SetupDisable Run Permissive 6.1.9 ECB Run Permissive6.1.10 ECB Overload Run Permissive Function SetupOverload Function Setup 6.1.11 ECB Safety Interlock6.1.12 ECB Common Run/Stop Safety Interlock Function SetupFault Reporting Function Setup 6.1.14 ECB Fault Reporting6.1.13 ECB Advanced Fire Mode Fire Mode Function SetupBAS-SVX49A-EN Electronically Controlled B6-14 Code 7 Start Up Troubleshooting7.1.1 Option Panel Alarm and Warnings Start Up TroubleshootingTable 7.3 Fault Table Start Up TroubleshootingSymptom SolutionTest SymptomSolution Possible causePossible cause Start Up TroubleshootingSymptom SolutionP3 BYPASS 8 Appendix8.1.1 Dimensions P2 BYPASSFigure 8.1 P2 Bypass 8.1.2 Mechanical DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.2 P2 Non-bypass Figure 8.3 P3 P4 P5 Bypass AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.4 P3 P4 P5 Non-bypass Figure 8.5 EMB2 with Control Relay, Part 8.1.3 Typical Wiring DiagramsAppendix BAS-SVX49A-EN AppendixFigure 8.6 EMB2 with Control Relay, Part BAS-SVX49A-EN AppendixFigure 8.7 EMB2, Part Figure 8.8 EMB2, Part AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.9 ECB, Part 8-108-11 AppendixFigure 8.10 ECB, Part BAS-SVX49A-ENBAS-SVX49A-EN AppendixFigure 8.11 ECB with Control Relays, Part 8-128-13 AppendixFigure 8.12 ECB with Control Relays, Part BAS-SVX49A-ENBAS-SVX49A-EN AppendixFigure 8.13 Non-bypass 8-14Page 177R0253 MG14D122 *MG14D122