Installation, 3-10, BAS-SVX49A-EN

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Contents

Operators Guide TR200 Vertical Bypass/Non Bypass PanelBAS-SVX49A-EN August Safety Safety GuidelinesEQUIPMENT HAZARD UNINTENDED START Contents 2 Pre-installation3 Installation 1 Introduction 4 Start Up 5 Electromechanical Bypass EMB2 Operation6 Electronically Controlled Bypass ECB Operation 7 Start Up Troubleshooting 8 Appendix Contents BAS-SVX49A-EN 1 Introduction 1.1.1 Purpose of the Manual1.1.2 Overview 1.1.3 Typical Bypass Operation 1.3 Bypass Options 1.3.1 Common Run/Stop with Bypass1.3.2 Automatic Bypass 1.3.3 Run Permissive in Bypass 1.4 Bypass Platform Configurations 1.5 Switch Mode Power Supply1.5.1 Control Transformer 1.6 Disconnects 1.6.1 Main Disconnect 1.6.2 Mode Selector Switch Introduction 1.6.3 Panel Configurations Table 1.3 Tier Definitions and FeaturesIntroduction Non bypass 1.7Power Component Functions 1.7.1 Power Fusing 1.6.4 Panel Voltage and Frame RatingsMain fusing Drive fusing 2 Pre-installation 2.1.2 Pre-installationCheck2.1.3 Installation Site Check 2.1.1 Receiving Inspection 2.2Harsh Environments 2.2.1 Airborne Liquids2.2.2 Airborne Solids 2.2.3 Corrosive Chemicals 3 Installation 3.1.1 Tools Required3.1.2 Drive Fuses Installation Installation 230 V AC460 V AC 600 V AC 3.2Mechanical Installation 3.2.1 Lifting 3.2.4 Shipping Weights3.1.3 Internal Main Panel Fuses 3.2.3 Forklift 3.3 Cooling InstallationFigure 3.2 Side Cooling Clearance Figure 3.1 Proper Lifting Method 3.4 Electrical Installation Proper Field Wiring and Grounding RequiredHazardous Voltage INDUCED VOLTAGE Installation Figure 3.4 Power ConnectionsBAS-SVX49A-EN Installation Figure 3.5 P2 Bypass Mechanical Layout DiagramTable 3.8 Reference Designator Definitions Installation BAS-SVX49A-EN Installation Figure 3.7 P3 Bypass Mechanical Layout DiagramBAS-SVX49A-EN Installation 3-10BAS-SVX49A-EN Installation Figure 3.9 P4 Bypass Mechanical Layout DiagramBAS-SVX49A-EN 3-11 Installation 3-12BAS-SVX49A-EN Installation Figure 3.11 P5 Bypass Mechanical Layout DiagramBAS-SVX49A-EN 3-13 Installation 3-14BAS-SVX49A-EN 3.4.2 Wire and Cable Access InstallationHazardous Voltage IMPORTANT NOTE Installation Figure 3.15 P2 Panel Figure 3.16 P3 Panel3-16 BAS-SVX49A-EN Installation Figure 3.17 P4 PanelBAS-SVX49A-EN 3-17 Installation Figure 3.18 P5 Panel3-18 BAS-SVX49A-EN 3.4.3 Wire Size Installation 3.4.4 Wire Type Rating 3.4.5 Terminal Tightening TorquesInstallation Installation Non BypassBypass HP KW Installation Ground Wire230 V AC Non Bypass Installation Ground Wire460 VAC Output Installation Ground Wire600 VAC Non Bypass 3.4.7 Motor Wiring 3.4.6 Input Line ConnectionInstallation Hazardous Voltage 3.4.9 Control Wiring 3.4.8 Grounding EarthingInstallation Field Wiring 3.4.10Serial Communication Bus Connection InstallationProgramming 3.4.11 Drive Control Terminals Installation 4 Start Up HAZARDOUS VOLTAGEStart Up 4.1.2 Start Up Procedure 4.1.1 Inspection Prior to Start UpHAZARDOUS VOLTAGE Start Up MOTOR START Start Up Start Up BAS-SVX49A-EN 5 Electromechanical Bypass EMB2 Operation Electromechanical Bypass EMB2 Operation Electromechanical Bypass E BAS-SVX49A-EN 5.1.2 EMB2 Auto Bypass 5.1.3 EMB2 Common Run/StopAuto Bypass Function Setup Common Run/Stop Setup 5.1.4 EMB2 Run Permissive 5.1.5 EMB2 OverloadMOTOR DAMAGE Run Permissive Function Setup 5.1.6 EMB2 Safety Interlock 5.1.8 EMB2 Fault Reporting5.1.7 EMB2 Fire Mode Safety Interlock Function Setup 5.1.9 EMB2 Switches Fault Reporting Function SetupMode selector switch Electromechanical Bypass E 6 Electronically Controlled Bypass ECB Operation 6.1Electronically Controlled Bypass ECB Operation6.1.1 Overview 6.1.2 ECB Control Card 1 2 3 4Electronically Controlled B Figure 6.2 ECB Control Card Terminal Connections BAS-SVX49A-ENElectronically Controlled Bypass ECB Opera- tion Electronically Controlled B Input ConnTerm Function 6.1.3 ECB Drive or Bypass Selection Electronically Controlled B BAS-SVX49A-EN130BX238.10 6.1.4 ECB Programming 6.1.5 ECB Hand/OFF/Auto 6.1.6 ECB Mode of OperationElectronically Controlled B General Information Mode of Operation Select Par. NoSelection Function 6.1.7 Bypass Status Word Bit Examples 6.1.8 ECB Auto BypassAuto Bypass Function Setup Electronically Controlled B 6.1.9 ECB Run Permissive 6.1.10 ECB OverloadRun Permissive Function Setup Disable Run Permissive 6.1.11 ECB Safety Interlock 6.1.12 ECB Common Run/StopSafety Interlock Function Setup Overload Function Setup 6.1.14 ECB Fault Reporting 6.1.13 ECB Advanced Fire ModeFire Mode Function Setup Fault Reporting Function Setup Electronically Controlled B 6-14BAS-SVX49A-EN 7 Start Up Troubleshooting 7.1.1 Option Panel Alarm and WarningsStart Up Troubleshooting Code Start Up Troubleshooting SymptomSolution Table 7.3 Fault Table Symptom SolutionPossible cause Test Start Up Troubleshooting SymptomSolution Possible cause 8 Appendix 8.1.1 DimensionsP2 BYPASS P3 BYPASS 8.1.2 Mechanical Diagrams AppendixFigure 8.1 P2 Bypass Appendix Figure 8.2 P2 Non-bypassBAS-SVX49A-EN Appendix BAS-SVX49A-ENFigure 8.3 P3 P4 P5 Bypass Appendix Figure 8.4 P3 P4 P5 Non-bypassBAS-SVX49A-EN 8.1.3 Typical Wiring Diagrams AppendixFigure 8.5 EMB2 with Control Relay, Part Appendix Figure 8.6 EMB2 with Control Relay, PartBAS-SVX49A-EN Appendix Figure 8.7 EMB2, PartBAS-SVX49A-EN Appendix BAS-SVX49A-ENFigure 8.8 EMB2, Part Appendix Figure 8.9 ECB, Part8-10 BAS-SVX49A-EN Appendix Figure 8.10 ECB, PartBAS-SVX49A-EN 8-11 Appendix Figure 8.11 ECB with Control Relays, Part8-12 BAS-SVX49A-EN Appendix Figure 8.12 ECB with Control Relays, PartBAS-SVX49A-EN 8-13 Appendix Figure 8.13 Non-bypass8-14 BAS-SVX49A-ENPage MG14D122 *MG14D122 177R0253

Trane TR200, Vertical Bypass/Non Bypass Panel specifications Installation, 3-10, BAS-SVX49A-EN

Models: TR200 Vertical Bypass/Non Bypass Panel