Start Up Troubleshooting | Trane Vertical Bypass/Non Bypass Panel

Start Up Troubleshooting

7 Start Up Troubleshooting

7.1.1 Option Panel Alarm and Warnings

Code	Title	Definition
Number

220	Overload Trip	Motor overload has tripped. Indicates excess motor load. Check motor and driven load. To reset,
		press [Off Reset]. Then, to restart the system, press [Auto on] or [Hand on].

221	Bypass Interlock	Bypass interlock has opened and caused the motor to stop. Correct the problem. Depending on
		the setting of parameter 14-20, the system will either automatically reset this alarm or require the
		[Off Reset] key to be pressed.

222	M2 Open Failed	ECB: The contactor that connects the drive to the motor failed to open. The motor can not be
		operated.

223	M2 Close Failed	ECB: The contactor that connects the drive to the motor failed to close. The motor can not be
		operated.

224	M3 Open Failed	ECB: The contactor that connects the motor to the power line has failed to open.

226	M3 Close Failed	ECB: The contactor that connects the motor to the power line has failed to close. The motor can
		not be operated.

227	Bypass Com Error	Communication between the main control card and the bypass option has been lost. Motor control
		lost. It will be possible to run the motor using Manual Bypass Override.

228	APU Low Voltage	The Option Panel Power Supply has failed, or there is a power problem.

229	Motor Disconn.	Terminal 3 on connector X57 of the ECB control card shows an open. This generally means that
		neither motor has been selected in contactor motor select. Select a motor.

Table 7.1 Option Panel Alarms and Warnings (ECB only)

DisplayText	Definition
Bypass Run Starts in:	Indicates the number of sec. until the motor will be started in bypass. This time delay
	can be adjusted using parameter 31-01.
Bypass Activates in:	Indicates the number of sec. left until the system automatically activates Bypass Mode.
	Time delay can be adjusted using parameter 31-02.
Table 7.2 Option Panel Status Display (ECB only)

BAS-SVX49A-EN

7-1

Image 67

Trane Vertical Bypass/Non Bypass Panel Start Up Troubleshooting, Option Panel Alarm and Warnings, Code, Title, Definition

Contents

August Operators GuideTR200 Vertical Bypass/Non Bypass Panel BAS-SVX49A-EN UNINTENDED START SafetySafety Guidelines EQUIPMENT HAZARD 1 Introduction Contents2 Pre-installation 3 Installation 5 Electromechanical Bypass EMB2 Operation 4 Start Up6 Electronically Controlled Bypass ECB Operation 8 Appendix 7 Start Up Troubleshooting BAS-SVX49A-EN Contents 1.1.3 Typical Bypass Operation 1 Introduction1.1.1 Purpose of the Manual 1.1.2 Overview 1.3.3 Run Permissive in Bypass 1.3 Bypass Options1.3.1 Common Run/Stop with Bypass 1.3.2 Automatic Bypass 1.6 Disconnects 1.6.1 Main Disconnect 1.4 Bypass Platform Configurations1.5 Switch Mode Power Supply 1.5.1 Control Transformer Introduction 1.6.2 Mode Selector Switch Non bypass 1.6.3 Panel ConfigurationsTable 1.3 Tier Definitions and Features Introduction Drive fusing 1.7Power Component Functions 1.7.1 Power Fusing1.6.4 Panel Voltage and Frame Ratings Main fusing 2.1.1 Receiving Inspection 2 Pre-installation2.1.2 Pre-installationCheck 2.1.3 Installation Site Check 2.2.3 Corrosive Chemicals 2.2Harsh Environments2.2.1 Airborne Liquids 2.2.2 Airborne Solids Installation 3 Installation3.1.1 Tools Required 3.1.2 Drive Fuses 600 V AC Installation230 V AC 460 V AC 3.2.3 Forklift 3.2Mechanical Installation 3.2.1 Lifting3.2.4 Shipping Weights 3.1.3 Internal Main Panel Fuses Figure 3.1 Proper Lifting Method 3.3 CoolingInstallation Figure 3.2 Side Cooling Clearance INDUCED VOLTAGE 3.4 Electrical InstallationProper Field Wiring and Grounding Required Hazardous Voltage Figure 3.4 Power Connections InstallationBAS-SVX49A-EN Figure 3.5 P2 Bypass Mechanical Layout Diagram InstallationTable 3.8 Reference Designator Definitions BAS-SVX49A-EN Installation Figure 3.7 P3 Bypass Mechanical Layout Diagram InstallationBAS-SVX49A-EN 3-10 InstallationBAS-SVX49A-EN 3-11 InstallationFigure 3.9 P4 Bypass Mechanical Layout Diagram BAS-SVX49A-EN 3-12 InstallationBAS-SVX49A-EN 3-13 InstallationFigure 3.11 P5 Bypass Mechanical Layout Diagram BAS-SVX49A-EN 3-14 InstallationBAS-SVX49A-EN IMPORTANT NOTE 3.4.2 Wire and Cable AccessInstallation Hazardous Voltage BAS-SVX49A-EN InstallationFigure 3.15 P2 Panel Figure 3.16 P3 Panel 3-16 3-17 InstallationFigure 3.17 P4 Panel BAS-SVX49A-EN BAS-SVX49A-EN InstallationFigure 3.18 P5 Panel 3-18 Installation 3.4.3 Wire Size 3.4.5 Terminal Tightening Torques 3.4.4 Wire Type RatingInstallation HP KW InstallationNon Bypass Bypass Non Bypass InstallationGround Wire 230 V AC Output InstallationGround Wire 460 VAC Non Bypass InstallationGround Wire 600 VAC Hazardous Voltage 3.4.7 Motor Wiring3.4.6 Input Line Connection Installation Field Wiring 3.4.9 Control Wiring3.4.8 Grounding Earthing Installation Installation 3.4.10Serial Communication Bus ConnectionProgramming Installation 3.4.11 Drive Control Terminals HAZARDOUS VOLTAGE 4 Start UpStart Up Start Up 4.1.2 Start Up Procedure4.1.1 Inspection Prior to Start Up HAZARDOUS VOLTAGE Start Up MOTOR START BAS-SVX49A-EN Start Up Electromechanical Bypass EMB2 Operation 5 Electromechanical Bypass EMB2 Operation BAS-SVX49A-EN Electromechanical Bypass E Common Run/Stop Setup 5.1.2 EMB2 Auto Bypass5.1.3 EMB2 Common Run/Stop Auto Bypass Function Setup Run Permissive Function Setup 5.1.4 EMB2 Run Permissive5.1.5 EMB2 Overload MOTOR DAMAGE Safety Interlock Function Setup 5.1.6 EMB2 Safety Interlock5.1.8 EMB2 Fault Reporting 5.1.7 EMB2 Fire Mode Electromechanical Bypass E 5.1.9 EMB2 SwitchesFault Reporting Function Setup Mode selector switch 6.1Electronically Controlled Bypass ECB Operation 6 Electronically Controlled Bypass ECB Operation6.1.1 Overview 1 2 3 4 6.1.2 ECB Control CardElectronically Controlled B BAS-SVX49A-EN Figure 6.2 ECB Control Card Terminal ConnectionsElectronically Controlled Bypass ECB Opera- tion Function Electronically Controlled BInput Conn Term 6.1.3 ECB Drive or Bypass Selection BAS-SVX49A-EN Electronically Controlled B130BX238.10 6.1.4 ECB Programming General Information 6.1.5 ECB Hand/OFF/Auto6.1.6 ECB Mode of Operation Electronically Controlled B Function Mode of Operation SelectPar. No Selection Electronically Controlled B 6.1.7 Bypass Status Word Bit Examples6.1.8 ECB Auto Bypass Auto Bypass Function Setup Disable Run Permissive 6.1.9 ECB Run Permissive6.1.10 ECB Overload Run Permissive Function Setup Overload Function Setup 6.1.11 ECB Safety Interlock6.1.12 ECB Common Run/Stop Safety Interlock Function Setup Fault Reporting Function Setup 6.1.14 ECB Fault Reporting6.1.13 ECB Advanced Fire Mode Fire Mode Function Setup 6-14 Electronically Controlled BBAS-SVX49A-EN Code 7 Start Up Troubleshooting7.1.1 Option Panel Alarm and Warnings Start Up Troubleshooting Table 7.3 Fault Table Start Up TroubleshootingSymptom Solution Test SymptomSolution Possible cause Possible cause Start Up TroubleshootingSymptom Solution P3 BYPASS 8 Appendix8.1.1 Dimensions P2 BYPASS Appendix 8.1.2 Mechanical DiagramsFigure 8.1 P2 Bypass Figure 8.2 P2 Non-bypass AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.3 P3 P4 P5 Bypass Figure 8.4 P3 P4 P5 Non-bypass AppendixBAS-SVX49A-EN Appendix 8.1.3 Typical Wiring DiagramsFigure 8.5 EMB2 with Control Relay, Part Figure 8.6 EMB2 with Control Relay, Part AppendixBAS-SVX49A-EN Figure 8.7 EMB2, Part AppendixBAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.8 EMB2, Part BAS-SVX49A-EN AppendixFigure 8.9 ECB, Part 8-10 8-11 AppendixFigure 8.10 ECB, Part BAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.11 ECB with Control Relays, Part 8-12 8-13 AppendixFigure 8.12 ECB with Control Relays, Part BAS-SVX49A-EN BAS-SVX49A-EN AppendixFigure 8.13 Non-bypass 8-14Page 177R0253 MG14D122 *MG14D122